Starting System Service Information; Starting System Specifications; Starting System Troubleshooting - KYMCO DINK 125 Service Manual

18
. STARTING SYSTEM
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The removal of starter motor can be accomplished with the engine installed.
• For the starter clutch removal, refer to the chapter 10.
• After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air
from the cooling system.
SPECIFICATIONS
Item
Starter motor brush length
TORQUE VALUES
Starter motor mounting bolt
TROUBLESHOOTING
Starter motor won't turn
• Fuse burned out
• Weak battery
• Faulty ignition switch
• Faulty starter clutch
• Faulty front or rear stop switch
• Faulty starter relay
• Poorly connected, broken or shorted wire
• Faulty starter motor
18-3
Standard (mm)
12.5mm
1 kgf-m (10 N-m, 7 lbf-ft)
Lack of power
• Weak battery
• Loose wire or connection
• Foreign matter stuck in starter motor
or gear
Starter motor rotates but engine does
not start
• Faulty starter pinion
• Starter motor rotates reversely
• Weak battery
DINK50/125
Service Limit (mm)
8.5mm