KYMCO GRAND DINK 250 Manuals

Manuals and User Guides for KYMCO GRAND DINK 250. We have 2 KYMCO GRAND DINK 250 manuals available for free PDF download: Service Manual, Manual

KYMCO GRAND DINK 250 Service Manual (265 pages)

Brand: KYMCO | Category: Scooter | Size: 32 MB

Preface

1
- Table of Contents
  1
- Grand Dink 250
  4
  - Specifications
    4
- Service Precautions
  5
- Torque Values
  9
  - Frame
    9
  - Special Tools
    10
- Lubrication Points
  11
  - Frame
    12
- Cable & Harness Routing
  13
- Wiring Diagram
  18
- Troubleshooting
  19
- General Information
  23
2. Exhaust Muffler/Frame Covers 2

30
- Exhaust Muffler/Frame Covers
  30
  - Exhaust Muffler/Frame Covers
    31
  - Schematic Drawing
    31
  - Service Information
    32
  - Troubleshooting
    32
  - Frame Covers Removal
    33
    
    Front Cover Removal
    36
    
    Back Cover Removal
    36
  - Exhaust Muffler Removal
    37
3. Inspection/Adjustment 3

39
- Inspection/Adjustment
  39
  - Inspection/Adjustment
    40
  - Service Information
    40
  - Maintenance Schedule
    41
  - Fuel Line/Fuel Filter
    42
  - Throttle Operation
    42
  - Engine Oil
    43
  - Air Cleaner
    44
  - Spark Plug
    44
  - Valve Clearance
    45
  - Carburetor Idle Speed
    45
  - Cylinder Compression
    46
  - Final Reduction Gear Oil
    47
  - Drive Belt
    47
  - Headlight Aim
    48
  - Clutch Shoe Wear
    48
  - Cooling System
    48
  - Brake System
    49
  - Nuts/Bolts/Fasteners
    50
  - Wheels/Tires
    50
  - Steering Handlebar
    50
  - Suspension
    50
4. Lubrication System 4

51
- Lubrication System
  53
  - Lubrication System Diagram
    53
  - Service Information
    53
  - Troubleshooting
    53
  - Engine Oil/Oil Filter
    54
  - Oil Pump Removal
    55
  - Oil Pump Disassembly
    55
  - Oil Pump Inspection
    56
  - Oil Pump Assembly
    56
  - Oil Pump Installation
    57
  - Engine Removal
    60
- Engine Removal/Installation
  62
Cylinder Head/Valves

63
- Cylinder Head/Valves
  64
- Schematic Drawing
  64
- Service Information
  65
- Troubleshooting
  66
- Camshaft Removal
  67
- Cylinder Head Cover Removal
  67
- Cylinder Head Removal
  69
- Cylinder Head Disassembly
  70
- Cylinder Head Assembly
  71
- Cylinder Head Installation
  72
- Camshaft Installation
  73
- Cylinder Head Cover Installation
  74
7 Cylinder/Piston

75
- Cylinder/Piston
  76
- Schematic Drawing
  76
- Service Information
  77
- Troubleshooting
  77
- Cylinder Removal
  78
- Piston Removal
  78
- Cylinder Installation
  82
- Piston Installation
  82
Kick Starter 8

84
- Drive and Driven Pulleys/Kick Starter
  84
  - Schematic Drawing
    85
    
    Drive and Driven Pulleys/ Kick Starter
    86
  - Service Information
    86
  - Troubleshooting
    86
  - Left Crankcase Cover
    87
  - Drive Pulley
    88
  - Clutch/Driven Pulley
    92
9. Final Reduction 9

100
- Schematic Drawing
  101
- Service Information
  102
- Troubleshooting
  102
- Final Reduction
  103
  - Final Reduction Disassembly
    103
  - Final Reduction Inspection
    103
  - Final Reduction Assembly
    106
10. A.C. Generator/Starter Clutch 10

109
- Generator/Starter Clutch
  109
  - Generator/Starter Clutch
    110
  - Schematic Drawing
    110
  - Service Information
    111
  - Troubleshooting
    111
  - Right Crankcase Cover Removal
    112
  - Stator Removal
    112
  - Flywheel Removal
    112
  - Starter Clutch
    113
  - Flywheel Installation
    114
  - Stator Installation
    115
  - Right Crankcase Cover Installation
    115
11. Crankcase/Crankshaft 11

116
- Crankcase/Crankshaft
  116
  - Crankcase/Crankshaft
    117
  - Schematic Drawing
    117
  - Service Information
    118
  - Troubleshooting
    118
  - Crankcase Separation
    119
  - Crankshaft Inspection
    120
  - Crankcase Assembly
    121
12. Cooling System 12

124
- Cooling System
  124
  - Cooling System
    125
  - Schematic Drawing
    125
  - Service Information
    126
  - Cooling System Testing
    128
  - Radiator
    128
  - Water Pump
    133
  - Thermosensor
    139
  - Thermostat
    140
13. Fuel System/Carburetor/ Fuel Pump/ Fuel Tank 13

142
- Fuel System/Carburetor/Fuel Pump Fuel Tank
  142
  - Fuel System/Carburetor/Fuel Pump
    145
  - Fuel System
    145
  - Operation of Carburetor Jets
    145
  - Fuel Pump
    146
  - Service Information
    147
  - Carburetor Removal
    149
  - Vacuum Chamber Disassembly
    149
  - Float Chamber Disassembly
    151
  - Auto Bystarter Inspection/Removal
    153
  - Air Cut-Off Valve (A.C.V.)
    154
  - Float Chamber Assembly
    157
  - Float Level Inspection
    158
  - Vacuum Chamber Assembly
    158
  - Carburetor Installation
    159
  - Fuel Pump Removal/Disassembly
    160
  - Fuel Pump Inspection
    161
  - Fuel Pump Assembly
    161
  - Fuel Pump Installation
    162
  - Fuel Tank Removal
    162
Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork

164
- Steering Handlebar/Front
  164
- Schematic Drawing
  165
- Service Information
  166
- Troubleshooting
  167
- Steering Handlebar/Front Wheel/Front Brake/Front
  168
  - Steering Handlebar
    168
  - Front Wheel
    169
  - Front Brake
    172
  - Front Shock Absorber
    178
  - Front Fork
    180
Rear Brake/Rear Fork/Rear Wheel/

183
- Rear Brake/Rear Fork/Rear
  183
- Wheel/Rear Shock Absorber
  185
  - Service Information
    185
  - Troubleshooting
    185
  - Rear Brake
    186
  - Rear Fork
    188
  - Rear Wheel
    189
  - Rear Shock Absorber
    190
16. Battery/Charging System 16

191
- Battery/Charging System
  192
- Battery/Charging System
  193
  - Service Information
    193
  - Troubleshooting
    194
  - Battery
    195
  - Charging System
    196
  - Generator Inspection
    196
  - Regulator/Rectifier Inspection
    197
17. Ignition System 17

198
- Ignition System
  198
  - Service Information
    200
  - Troubleshooting
    200
  - Spark Plug
    201
  - Ignition Coil Inspection
    201
  - A .C. Generator Inspection
    202
  - CDI Unit Resistance Inspection
    203
18. Starting System 18

204
- Starting System
  206
  - Service Information
    206
  - Troubleshooting
    206
  - Starter Motor
    207
  - Starter Clutch Inspection
    209
  - Starter Relay Inspection
    210
Switches/Horn/Fuel Unit/Thermostatic Switch/Temperature Gauge/ Instruments/Lights

211
- Switches/Horn/Fuel Unit/Thermostatic
  211
- Electrical Equipment Layout
  212
- Service Information
  213
- Troubleshooting
  213
- Switches
  214
- Fuel Unit
  216
- Horn Inspection
  216
- Temperature Meter
  217
- Thermostatic Switch
  217
- Instruments
  218
- Lights
  219
- Heater Wiring Diagram
  220

KYMCO GRAND DINK 250 Manual (224 pages)

Brand: KYMCO | Category: Scooter | Size: 38 MB

Preface

1
- Table of Contents
  1
- General Information
  3
  - General Information
    5
  - Specification
    5
  - Service Precautions
    6
  - Torque Values
    10
  - Tools
    11
  - Lubrication Points
    12
  - Cable & Harness Routing
    14
  - Wiring Diagram
    19
  - Troubleshooting
    20
2. Exhaust Muffler/Frame Covers

31
- Exhaust Muffler/Frame Covers
  31
  - Exhaust Muffler/Frame Covers
    32
  - Schematic Drawing
    32
  - Service Information
    33
  - Troubleshooting
    33
  - Frame Covers Removal
    34
    
    Back Cover Removal
    37
    
    Front Cover Removal
    37
  - Exhaust Muffler Removal
    38
3. Inspection/Adjustment

40
- Inspection/Adjustment
  40
  - Inspection/Adjustment
    41
  - Service Information
    41
  - Maintenance Schedule
    42
  - Fuel Line/Fuel Filter
    43
  - Throttle Operation
    43
  - Engine Oil
    44
    
    Oil Change
    44
    
    Oil Filter Screen Inspection
    44
  - Air Cleaner
    45
  - Spark Plug
    45
  - Valve Clearance
    46
  - Carburetor Idle Speed
    46
  - Cylinder Compression
    47
  - Final Reduction Gear Oil
    48
  - Drive Belt
    48
  - Headlight Aim
    49
  - Clutch Shoe Wear
    49
  - Cooling System
    49
  - Brake System
    50
  - Nuts/Bolts/Fasteners
    51
  - Wheels/Tires
    51
  - Steering Handlebar
    51
  - Suspension
    51
4. Lubrication System

52
- Lubrication System
  52
  - Lubrication System Diagram
    54
  - Service Information
    54
  - Troubleshooting
    54
  - Engine Oil/Oil Filter
    55
  - Oil Pump Removal
    56
  - Oil Pump Disassembly
    56
  - Oil Pump Inspection
    57
  - Oil Pump Assembly
    57
  - Oil Pump Installation
    58
- Engine Removal/Installation
  59
6. Cylinder Head/Valves

64
- Cylinder Head/Valves
  64
  - Schematic Drawing
    65
  - Service Information
    66
  - Torque Values
    66
  - Troubleshooting
    67
  - Cylinder Head Cover Removal
    68
  - Camshaft Removal
    68
  - Cylinder Head Removal
    70
  - Cylinder Head Disassembly
    71
  - Cylinder Head Assembly
    72
  - Cylinder Head Installation
    73
  - Camshaft Installation
    74
  - Cylinder Head Cover Installation
    75
7 Cylinder/Piston

77
- Cylinder/Piston
  79
- Service Information
  79
- Troubleshooting
  79
- Cylinder Removal
  80
- Piston Removal
  80
  - Cylinder Inspection
    82
  - Piston Ring Installation
    83
- Cylinder Installation
  84
- Piston Installation
  84
Kick Starter 8

86
- Drive and Driven Pulleys/Kick Starter
  86
  - Service Information
    88
  - Troubleshooting
    88
  - Kick Starter
    88
  - Left Crankcase Cover
    89
  - Drive Pulley
    90
  - Clutch/Driven Pulley
    94
9. Final Reduction

102
- Final Reduction
  102
  - Schematic Drawing
    103
  - Service Information
    104
  - Troubleshooting
    104
  - Final Reduction Disassembly
    105
  - Final Reduction Inspection
    105
  - Final Reduction Assembly
    108
10. A.C. Generator/Starter Clutch

111
- Generator/Starter Clutch
  111
  - Generator/Starter Clutch
    112
  - Schematic Drawing
    112
  - Service Information
    113
  - Troubleshooting
    113
  - Right Crankcase Cover Removal
    114
  - Stator Removal
    114
  - Flywheel Removal
    114
  - Starter Clutch
    115
  - Flywheel Installation
    116
  - Stator Installation
    117
  - Right Crankcase Cover Installation
    117
11. Crankcase/Crankshaft

118
- Crankcase/Crankshaft
  118
  - Schematic Drawing
    119
  - Service Information
    120
  - Troubleshooting
    120
  - Crankcase Separation
    121
  - Crankshaft Inspection
    122
  - Crankcase Assembly
    123
12. Cooling System

126
- Cooling System
  126
  - Cooling System
    128
  - Service Information
    128
  - Troubleshooting
    128
  - Cooling System Testing
    130
  - Radiator
    130
  - Water Pump
    135
  - Thermosensor
    141
  - Thermostat
    142
Fuel System/Carburetor/Fuel Pump

144
- Fuel System/Carburetor/Fuel
  144
  - Operation of Carburetor Jets
    147
  - Service Information
    149
  - Carburetor Removal
    151
  - Vacuum Chamber Disassembly
    151
  - Float Chamber Disassembly
    153
  - Auto Bystarter Inspection/Removal
    155
  - Air Cut-Off Valve (A.C.V.)
    156
  - Float Chamber Assembly
    159
  - Float Level Inspection
    160
  - Vacuum Chamber Assembly
    160
  - Carburetor Installation
    161
  - Fuel Pump Removal/Disassembly
    162
  - Fuel Pump Inspection
    163
  - Fuel Pump Assembly
    163
  - Fuel Pump Installation
    164
  - Fuel Tank Removal
    164
Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork

166
- Troubleshooting
  169
- Steering Handlebar
  170
- Front Wheel
  171
- Front Brake
  174
- Steering Handlebar/Front Wheel/Front Brake/Front
  179
  - Front Shock Absorber
    180
- Rear Brake/Rear Fork/Rear
  185
- Wheel/Rear Shock Absorber
  187
16. Battery/Charging System

193
- Battery/Charging System
  193
- Troubleshooting
  196
- Battery
  197
- A.C. Generator Inspection
  198
- Charging System
  198
- Regulator/Rectifier Inspection
  199
- Ignition System
  200
- Starting System
  206
  - Starter Motor
    209
- Thermostatic
  214
  - Switches/Horn/Fuel Unit/Thermostatic Switch/Temperature Gauge/ Instruments/Lights
    214
  - Electrical Equipment Layout
    214
  - Service Information
    215
  - Troubleshooting
    215
  - Switches
    216
  - Horn Inspection
    218
  - Fuel Unit
    218
  - Thermostatic Switch
    219
  - Temperature Meter
    219
  - Instruments
    220
  - Lights
    221
  - Heater Wiring Diagram
    222

KYMCO Categories

Scooter Offroad Vehicle Motorcycle Wheelchair Engine

More KYMCO Manuals

KYMCO GRAND DINK 250 Manuals

KYMCO GRAND DINK 250 Service Manual (265 pages)

Table of Contents

Preface

2. Exhaust Muffler/Frame Covers 2

3. Inspection/Adjustment 3

4. Lubrication System 4

Cylinder Head/Valves

7 Cylinder/Piston

Kick Starter 8

9. Final Reduction 9

10. A.C. Generator/Starter Clutch 10

11. Crankcase/Crankshaft 11

12. Cooling System 12

13. Fuel System/Carburetor/ Fuel Pump/ Fuel Tank 13

Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork

Rear Brake/Rear Fork/Rear Wheel/

16. Battery/Charging System 16

17. Ignition System 17

18. Starting System 18

Switches/Horn/Fuel Unit/Thermostatic Switch/Temperature Gauge/ Instruments/Lights

KYMCO GRAND DINK 250 Manual (224 pages)

Table of Contents

Preface

2. Exhaust Muffler/Frame Covers

3. Inspection/Adjustment

4. Lubrication System

6. Cylinder Head/Valves

7 Cylinder/Piston

Kick Starter 8

9. Final Reduction

10. A.C. Generator/Starter Clutch

11. Crankcase/Crankshaft

12. Cooling System

Fuel System/Carburetor/Fuel Pump

Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork

16. Battery/Charging System

Related Products

KYMCO Categories