Canon 1000S Manuals

Manuals and User Guides for Canon 1000S. We have 1 Canon 1000S manual available for free PDF download: Service Manual

Canon 1000S Service Manual (840 pages)

color laser copier

Brand: Canon | Category: Copier | Size: 13.59 MB

7
Table of Contents
- - 6
    System Configuration
- 13
  Chapter 1 General Description
  - 13
    Features
  - 14
    Specifications
    - 14
      Type
    - 14
      Mechanisms
    - 14
      II. Specifications
    - 15
      Performance
    - 17
      Others
  - 21
    Laser and Safety Measures
    - 21
      Dhhs
    - 21
      Cdrh
    - 22
      Points to Note When Handling the Laser Unit
  - 23
    Names of Parts
    - 23
      External View
    - 23
      IV. Names of Parts
    - 25
      Cross Section
    - 27
      Control Panel
29
Chapter 2 Copying Process
- 29
  I. Fixing (Step 7)
- 31
  Image Formation
  - 31
    Outline
  - 33
    Static Latent Image Formation Block
  - 33
    Pre-Exposure (Step 1)
  - 34
    Primary Charging (Step 2)
  - 34
    Laser Exposure (Step 3)
  - 35
    Development (Step 4)
  - 36
    Retention/Transfer (Step 5)
  - 37
    Separation (Step 6)
  - 37
    Fixing (Step 7)
    - 38
      Photosensitive Drum Cleaning
  - 39
    Auxiliary Process
    - 39
      Pre-Primary Charging
    - 39
      Pre-Fixing Charging
    - 40
      Grounding Roller
    - 40
      Static Eliminator
    - 41
      Transfer Belt Cleaning
  - 42
    Limitations
    - 42
      Outline
    - 42
      Characteristics
43
Chapter 3 Operations and Timing
- - 45
    Basic Mechanisms
  - 73
    Original Exposure System
  - 80
    Image Processing System
    - 80
      Outline
      - 81
        CCD/CCD Driver
      - 82
        Analog Image Processing
      - 83
        Digital Image Processing
    - 99
      Characteristics
    - 106
      Outline
    - 106
      Laser Exposure System
      - 108
        Sequence of Operations (Laser Exposure System)
      - 109
        Laser Scanner Motor
      - 110
        Generating the BD Signal
    - 111
      Outline
      - 111
        Video Controller
      - 114
        Density Correction
    - 116
      Laser Driver
    - 118
      Image Position Correction
  - 128
    Image Formation System
    - 128
      Outline
    - 130
      Basic Sequence of Operations (Image Formation System)
    - 131
      Stabilizing Images
    - 141
      Primary Charging Assembly
    - 142
      Controlling the Primary Corona Current
    - 146
      Developing Assembly
    - 147
      Controlling the Developing Bias
    - 164
      Cleaning the Photosensitive Drum
    - 166
      Controlling the Transfer Unit Charging Mechanism
  - 171
    Pick-Up/Feeding Assembly
    - 171
      Outline
    - 174
      Pick-Up Assembly
    - 189
      Paper Deck
    - 195
      Duplexing Unit
    - 204
      Transfer Unit
      - 221
        Pre-Fixing Feeding
      - 222
        Fixing/Delivery Assembly
    - 224
      Protection Mechanisms
      - 233
        Detecting Jams
    - 236
      VII. Control Panel
- 237
  Chapter 4 MECHANICAL SYSTEM
  - 237
    Control Panel
  - 239
    VIII. Editor
    - 241
      Zero-Level Adjustment for Input Coordinates
  - 242
    Fans
  - 245
    Power Supply
    - 245
      Protection Mechanisms for the Power Supply Circuits
    - 245
      A. Power Supply
250
Table of Contents
- 255
  I. Externals and Controls
- 257
  Control Panel
  - 257
    Removing the Control Panel
- 258
  Fans
- 264
  Drive System
  - 264
    Drum Drive System
    - 264
      Removing the Drum Drive Assembly
    - 264
      II. Drive System
  - 265
    Developing Motor Assembly
  - 266
    Pick-Up Drive Assembly
    - 266
      Removing the Developing Motor
    - 266
      Outline
    - 267
      Removing the Pick-Up Drive Assembly
    - 268
      Removing the Pick-Up Motor
  - 269
    Scanner Drive Assembly
  - 272
    Fixing Drive Assembly
    - 272
      Removing the Fixing Drive Assembly/Fixing Motor
  - 273
    Waste Toner Feeding Drive Assembly
    - 273
      Removing the Waste Toner
      - 273
        Feeding Drive Assembly/Waste
      - 273
        Toner Motor
    - 274
      Removing the Waste Toner Feeding Pipe/Screw
- 275
  Pick-Up/Feeding System
  - 275
    Paper Deck
    - 275
      Removing the Paper Deck
    - 275
      Removing the Cover
    - 276
      Removing the Pick-Up Roller
    - 276
      Removing the Pick-Up/Feeding Roller
    - 278
      Removing the Separation Roller
    - 280
      Positioning the Pick-Up Roller Releasing Solenoid
    - 280
      Adjusting the Paper Surface
  - 281
    Pick-Up Assembly
  - 289
    Multifeeder Assembly
  - 291
    Duplexing Unit
    - 291
      Releasing the Lifter
      - 291
        Removing the Duplexing Unit
      - 291
        Removing the Duplexing Assembly Feeding Roller
  - 292
    Pre-Fixing Feeding Assembly
  - 292
    Pre-Duplexing Feeding Assembly
    - 292
      Removing the Pre-Fixing Feeding Assembly
    - 292
      Removing the Pre-Duplexing Feeding Assembly
  - 294
    Delivery/Reversing Assembly
    - 294
      Removing the Delivery/Reversing Assembly
    - 294
      Removing the Fixing Separation Claw
- 296
  Transfer Unit
  - 296
    1A. Removing the Transfer Blade
  - 307
    Transfer Belt Mount
  - 309
    Replacing the Separation Paper Guide Static Eliminating Wire
    - 309
      Replacing the Separation Paper
  - 310
    Exposure System
    - 310
      Original Exposure System
    - 313
      Pre-Exposure System
      - 313
        Removing the Pre-Exposure System
  - 314
    Laser System
    - 314
      Laser Unit
    - 318
      Image Position Correcting Mirror Unit
  - 324
    Hopper System
    - 326
      Hopper Assembly
  - 332
    Charging System
    - 332
      Primary Charging Assembly
      - 332
        Outline
      - 332
        Removing the Primary Charging Assembly
      - 332
        Removing the Grid Plate
      - 332
        Removing the Primary Charging Assembly Cleaning Pad
  - 333
    Separation/Pre-Fixing Assembly
    - 333
      Removing the Separation/Pre-Fixing Assembly
    - 333
      Routing the Gut Wire
- 334
  Process Unit System
  - 334
    Process Unit
  - 339
    Cleaning Assembly
  - 341
    Developing Assembly
    - 341
      Removing the Cleaner End Seal
    - 341
      Removing the Cleaning Assembly Scope-Up Sheet
    - 341
      Cleaning the Developing
      - 341
        Assembly Upper Cover
      - 342
        Replacing the Color Toner Density
  - 344
    Photosensitive Drum
  - 345
    SALT Sensor
  - 347
    No. 2 Scoop-Up Sheet
    - 347
      Removing the No. 2 Scoop-Up Sheet
- 348
  Fixing System
  - 348
    Fixing Assembly
    - 348
      Removing the Fixing Assembly
    - 349
      Opening the Upper Fixing Roller Unit
    - 350
      Removing the Upper Fixing Heater
    - 351
      Removing the Lower Fixing Heater
    - 351
      Removing the Upper Fixing Roller
    - 352
      Removing the Lower Fixing Roller
    - 352
      Removing the Fixing Thermistor
      - 352
        (Upper) Method 1
      - 353
        Removing the Fixing Thermistor
        
        353
        (Upper) Method 2
      - 353
        Removing the Fixing Thermistor (Lower)
      - 354
        Removing the Fixing Thermal Switch (Upper)
      - 355
        Removing the Fixing Thermal Switch (Lower)
      - 355
        Removing the Oil Filter
      - 355
        Removing the Oil Bottle
  - 356
    Upper Fixing Cleaner Assembly
    - 356
      Removing the Upper Fixing Web
  - 357
    Fixing Lower Cleaning Assembly
  - 359
    Fixing Oil Application Unit
- 361
  Electrical System
  - 361
    Removing the DC Controller PCB
    - 361
      Removing the AC Driver
    - 361
      Removing the Lamp Regulator
  - 363
    Removing the DC Power Supply PCB
  - 364
    Removing the Environment Sensor PCB
  - 364
    Removing the Reader Controller
  - 365
    Removing the ECO Board
  - 365
    Removing the Analog Processor
  - 366
    Removing the Image Processor PCB and the Memory PCB
  - 367
    Removing the Video Controller PCB
  - 367
    Removing the Polygon Motor Driver
  - 368
    Removing the Potential Sensor Unit
  - 369
    Removing the Image Position
  - 370
    Cleaning the Shutter
  - 370
    Cleaning the LED
  - 371
    Removing the Transfer High-Voltage Transformer
373
Chapter 5 Installation
- 375
  Selecting the Site
- 377
  Installation
  - 377
    Unpacking
  - 377
    II. Installation
  - 379
    Removing the Fixings, Supplying Fixing Oil, and Changing the Voltage Rating (240V North American Model)
  - 381
    Supplying Toner
  - 389
    Supplying Starter
    - 393
      Externals
  - 394
    Mounting the Belt Retaining Members
  - 410
    Relocating the Machine
  - 412
    Installing the Original Tray
  - 413
    Installing the Control Card V
417
Chapter 6 Maintenance and Servicing
- 420
  Periodically Replaced Parts
- 423
  Consumables and Durables
432
Table of Contents
- 437
  Chapter 7 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS
  - 437
    Guide to Tables
  - 439
    Maintenance and Servicing
    - 439
      Image Adjustment Basic Procedure
    - 441
      Scheduled Servicing
  - 443
    Standards and Adjustments
    - 443
      Image-Related Parts
    - 449
      Original Illuminating System
    - 452
      Photosensitive Drum-Related Parts
    - 454
      Charging Assembly-Related Parts
    - 455
      Developing Assembly-Related Parts
    - 459
      Transfer Belt Unit
    - 461
      When Replacing the Pick-Up/Feeding-Related Parts
      - 461
        Registering the Cassette
    - 463
      Orientation of the Separation
    - 464
      Orientation of the Paper Deck
    - 464
      Pick-Up Roller
    - 465
      Releasing Solenoid (SL8001)
    - 465
      Adjusting the Pressure of the Paper Deck Separation/Feeding Roller
  - 466
    Adjusting the Pressure of the Separation Roller
  - 466
    Orientation of the Feeding Roller
  - 467
    Adjusting the Position of the
    - 467
      Releasing Solenoid
  - 467
    Adjusting the Pressure of the Multifeeder Separation Roller
    - 467
      Releasing Solenoid (SL5)
    - 467
      Duplexing Unit Pick-Up Roller
  - 468
    Adjusting the Position of the Delivery Paper Deflecting Plate Solenoid (SL14)
  - 468
    Adjusting the Position of the Duplexing Unit Paper Deflecting
    - 468
      Plate Solenoid (SL11)
      - 468
        Solenoid (SL12)
      - 469
        Duplexing Unit Stacking Assembly
    - 469
      Adjusting the Position of the Duplexing Unit Feeding Roller
      - 469
        Solenoid (SL13)
    - 470
      Attaching the Timing Belt for the Duplexing Unit Stacking Assembly Paper Guide Plate
    - 470
      Adjusting the Position of the Separation Claw Solenoid
      - 470
        (Sl15)
      - 470
        Solenoid (SL3)
      - 471
        Registration Roller Unit
    - 471
      Correcting Skew Movement (Slope of the Registration Roller Unit)
    - 472
      Laser Exposure System
      - 472
        When Replacing the Laser Unit
      - 472
        When Replacing the Video Controller PCB
      - 472
        When Replacing the BD Unit
      - 472
        Adjusting the Laser Power
    - 475
      Adjusting the Laser Intensity
    - 476
      Laser Focus Adjustment
    - 477
      Fixing Assembly-Related Parts
      - 477
        Points to Note When Replacing the Fixing Heater
      - 477
        Adjusting the Nip (Fixing Pressure Adjusting Nut)
    - 478
      Electrical ADJUSTMENT
      - 478
        When Replacing Major Parts
    - 480
      Checking the Environment Measurement PCB
    - 481
      Checking the High Voltage Control System
    - 483
      Checking the Photointerrupters
    - 483
      Using Service Mode
  - 488
    Troubleshooting Image Problems
    - 488
      Initial Checks
    - 489
      Procedure
      - 489
        Others
    - 489
      Standard Image
      - 489
        Gray Scale
      - 489
        Color Patches
      - 489
        Photo
    - 490
      Fogging
    - 492
      Test Prints
      - 492
        Selecting a Test Pattern
    - 493
      Color Test Print (PGTYPE=02)
    - 494
      Gradation Test Print (PGTYPE=03)
    - 494
      Gradation Test Print
      - 495
        (Pgtype=04)
    - 496
      Halftone Test Print (PGTYPE=05)
    - 497
      Grid Test Print (PGTYPE=06)
    - 498
      Image Position Correction Pattern (PGTYPE=07)
    - 499
      Horizontal Stripe (FF Activation) Test Print (PGTYPE=10)
    - 500
      Full Color 17-Gradation (Ymcbk+Rgb+Gray) Test Print (PGTYPE=14)
  - 500
    Troubleshooting Image Faults
    - 501
      Troubleshooting Image Faults
    - 515
      The Copy Has White Spots
      - 516
        The Copy Has White Spots
      - 516
        The Copy Has White Spots (Meandering)
      - 516
        The Copy Has a Soiled Image or Soiled Back
      - 518
        The Copy Has Poor Fixing
      - 519
        The Copy Has Bleeding Toner (During Fixing)
      - 520
        The Copy Is Blank
      - 521
        The Copy Is Solid Black
      - 523
        The Copy Has Color Displacement
  - 524
    Troubleshooting
    - 524
      Troubleshooting Malfunctions
      - 524
        E000/E004
      - 526
        E005
      - 526
        E006
      - 527
        E008
      - 528
        E012
      - 529
        E013
      - 531
        E014
      - 532
        E015
      - 533
        E017
      - 533
        E018
      - 534
        E020
      - 539
        E023
      - 539
        E030
      - 540
        E040
      - 542
        E041
      - 543
        E050
      - 544
        E061
      - 546
        E062
      - 547
        E070
      - 548
        E072
      - 549
        E073
      - 549
        E074
      - 550
        E075
      - 551
        E100
      - 552
        E110
      - 553
        E194
      - 556
        E208
      - 556
        E220
      - 556
        E350/E352
      - 557
        E351
      - 557
        E620
      - 558
        E633
      - 559
        E700
      - 559
        E800
      - 560
        AC Power Is Absent
      - 561
        DC Power Is Absent
      - 562
        The Scanner Fails to Move Forward/In Reverse
      - 563
        The Scanning Lamp Fails to Turn ON
      - 564
        The Lifter Fails to Move Up (Pick-Up From the Cassette)
      - 565
        Pick-Up Fails (Cassette 1)
      - 566
        Pick-Up Fails (Cassette 2)
      - 567
        The Multifeeder Fails to Pick Up Paper
      - 567
        The Registration Roller Fails to Rotate
      - 568
        Retention Fails
      - 569
        The Pre-Exposure Lamp Fails to Turn ON
      - 570
        The Fixing Heater Fails to Turn ON
      - 572
        The Drum Heater Fails to Rotate.7-136
      - 573
        The Counter Fails to Operate
      - 574
        The Cassette Heater Fails to Operate
      - 575
        Abnormal Noise Is Heard
  - 576
    Troubleshooting Feeding Problems
    - 576
      Jams
    - 584
      Feeding Faults
      - 584
        Double Feeding
      - 584
        Wrinkles
  - 585
    Arrangement and Function of Electrical Parts
    - 586
      Sensors
    - 592
      Lamps, Switches, Thermistors, and Heaters
    - 596
      Clutches
    - 598
      Solenoids
    - 600
      Fans
    - 602
      Motors
    - 604
      Pcbs
    - 606
      Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins By PCB
      - 606
        DC Controller PCB
      - 607
        Video Controller PCB
      - 608
        Reader Control PCB
      - 609
        Image Processor PCB
      - 609
        IP Memory PCB
      - 610
        Analog Processor PCB
      - 611
        Transfer Belt Motor Driver PCB
      - 611
        AC Driver PCB
      - 612
        Scanner Motor Driver PCB
      - 612
        Laser Driver PCB
      - 614
        Ip-Eco Pcb
      - 614
        Lamp Regulator PCB
      - 615
        Environment Sensor PCB
      - 615
        Hvt1
      - 616
        Hvt2
      - 618
        Hvt3
      - 619
        Hvt4
      - 619
        Hvt5
      - 620
        ED Board A1
      - 621
        Interface Board B1
      - 622
        Preview Monitor Board
  - 623
    Service Mode
  - 687
    FUNCTION (Function/Inspection)
  - 753
    General Timing Chart
    - 755
      A. General Timing Chart
  - 757
    Signals and Abbreviations
    - 765
      C. General Circuit Diagram
  - 767
    General Circuit Diagram
- 769
  Appendix
  - 820
    CCD Driver Circuit Diagram
  - 824
    Hvt Circuit Diagram
  - 836
    Special Tools
  - 838
    Solvents and Oils
  - 769
    DC Controller Circuit Diagram

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Canon 1000S Manuals

Manuals and User Guides for Canon 1000S. We have 1 Canon 1000S manual available for free PDF download: Service Manual

Canon 1000S Service Manual (840 pages)

Table of Contents

7 Table of Contents

13 Chapter 1 General Description

29 Chapter 2 Copying Process

43 Chapter 3 Operations and Timing

237 Chapter 4 MECHANICAL SYSTEM

250 Table of Contents

373 Chapter 5 Installation

417 Chapter 6 Maintenance and Servicing

432 Table of Contents

437 Chapter 7 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS

769 Appendix

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7
Table of Contents

13
Chapter 1 General Description

29
Chapter 2 Copying Process

43
Chapter 3 Operations and Timing

237
Chapter 4 MECHANICAL SYSTEM

250
Table of Contents

373
Chapter 5 Installation

417
Chapter 6 Maintenance and Servicing

432
Table of Contents

437
Chapter 7 TROUBLESHOOTING IMAGE FAULTS/MALFUNCTIONS

769
Appendix