Engine Assembly Installation - Suzuki GSX-R750 Service Manual

Engine Assembly Installation

Install the engine in the reverse order of engine removal.
Pay attention to the following points:
• Gradually raise the rear side of the engine assembly,
and then put the drive chain on the driveshaft.
CAUTION
!
Be careful not to catch the wiring harness
between the frame and the engine.
• Install all engine mounting bolts and tighten them
temporarily.
• Tighten the engine mounting thrust adjusters (1) and
(2) to the specified torque.
Tightening torque
Engine mounting thrust adjuster (a): 23 N·m (2.3
kgf-m, 16.5 lb-ft)
B838H21406018
I837H1140269-01
1
(a)
I837H1140270-01
2
(a)
I837H1140271-01
• Tighten the engine mounting thrust adjuster lock-nuts
(3) and (4) to the specified torque with the special tool.
Tightening torque
Engine mounting thrust adjuster lock-nut (b): 45
N·m (4.5 kgf-m, 32.5 lb-ft)
Special tool
(A): 09940–14980 (Rotor remover)
3
(A)
• Tighten all engine mounting bolts and nuts to the
specified torque, as shown in the following illustration.
NOTE
The engine mounting nuts are self-locking.
Once the nuts have been removed, they are
no longer of any use.
Engine Mechanical: 1D-23
(b)
(A)
I837H1140272-01
4
(b)
I837H1140273-01