Gear Position (Gp) Switch Inspection; Gear Position (Gp) Switch Removal And Installation - Suzuki GSX-R750 Service Manual

Gear Position (GP) Switch Inspection

Refer to "Side-stand / Ignition Interlock System Parts
Inspection in Section 1I (Page 1I-8)".
Gear Position (GP) Switch Removal and
Installation
Removal
1) Turn the ignition switch OFF.
2) Lift and support the fuel tank. Refer to "Fuel Tank
Removal and Installation in Section 1G (Page 1G-
9)".
3) Remove the engine sprocket cover. Refer to "Engine
Sprocket Removal and Installation in Section 3A
(Page 3A-2)".
4) Disconnect the gear position switch coupler (1).
5) Remove the gear position switch (2).
B838H25206007
B838H25206008
1
I837H1520071-01
2
I837H1520043-01
Manual Transmission:
Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
• Apply grease to the O-ring.
CAUTION
!
Replace the O-ring with a new one.
NOTE
Align the gear position switch pin "A" with
the gearshift cam hole "B".
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
"A"
• Apply thread lock to the gear position switch bolts and
tighten them to the specified torque.
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
GP switch mounting bolt (a): 6.5 N·m (0.65 kgf-m,
4.7 lb-ft)
• Route the gear position switch lead wire. Refer to
"Wiring Harness Routing Diagram in Section 9A
(Page 9A-3)".
5B-13
"B"
I837H1520044-02
(a)
I837H1520045-01