Oil Cooler / Oil Cooler Hose Inspection; Oil Cooler Removal And Installation - Suzuki GSX-R750 Service Manual

1E-8 Engine Lubrication System:

Oil Cooler / Oil Cooler Hose Inspection

Oil Cooler Hose Inspection
Refer to "Water Hose Inspection in Section 1F (Page 1F-
6)".
Oil Cooler Inspection
1) Remove the right under cowling. Refer to "Exterior
Parts Removal and Installation in Section 9D
(Page 9D-11)".
2) Inspect the oil cooler for engine oil leakage. If any
defects are found, replace the oil cooler with a new
one. Refer to "Oil Cooler Removal and Installation
(Page 1E-8)".
3) Install the right under cowling. Refer to "Exterior
Parts Removal and Installation in Section 9D
(Page 9D-11)".

Oil Cooler Removal and Installation

Removal
1) Remove the right under cowling. Refer to "Exterior
Parts Removal and Installation in Section 9D
(Page 9D-11)".
2) Drain engine oil and engine coolant. Refer to
"Engine Oil and Filter Replacement in Section 0B
(Page 0B-10)" and "Cooling System Inspection in
Section 0B (Page 0B-12)".
3) Disconnect the oil cooler hoses (1) and oil cooler (2).
1
Installation
B838H21506005
Install the oil cooler in the reverse order of removal. Pay
attention to the following points:
• Apply grease to the O-ring.
• Apply a small quantity of thread lock to the oil cooler
I837H1150013-01
B838H21506006
• Connect the oil cooler hoses securely. Refer to "Water
1
2
I837H1150014-01
• Pour engine coolant and engine oil. Refer to "Cooling
CAUTION
!
Replace the O-ring with a new one to prevent
oil leakage.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
mounting bolts and tighten them to the specified
torque.
NOTE
Fit the clamp to the bolt "A". Refer to "Water
Hose Routing Diagram in Section 1F
(Page 1F-3)".
: Thread lock cement 99000–32110
(THREAD LOCK CEMENT SUPER 1322 or
equivalent)
Tightening torque
Oil cooler mounting bolt (a): 10 N·m (1.0 kgf-m,
7.0 lb-ft)
Hose Routing Diagram in Section 1F (Page 1F-3)".
(a)
"A"
System Inspection in Section 0B (Page 0B-12)" and
"Engine Oil and Filter Replacement in Section 0B
(Page 0B-10)".
I837H1150015-01
(a)
I837H1150016-01