BOMBARDIER 1980 Shop Manual page 265

SECTION 05
SUB-SECTION 06 (BRAKE)
Remove the following:
air silencer,
brake retainer nut, then pullout brake assembly,
brake light switch,
pulley,
brake cable (disconnect and remove).
Assembly and installation, reverse the procedure.
0When reinstalling caliper brake ass'y, always align
caliper ass'y so that the brake disc is well centered
between the brake pads.
CD
Replace when pad thickness is less than 3 mm
(~").
(VAlways reinstall a new cotter pin at assembly.
@Install pulley shaft in outer hole of the brake lever.
®Make sure the guard lock tab is inserted in the brake
lever hole.
+
WARNING: Always readjust the brake light switch
after adjusting or removing the brake assembly.
(DISC BRAKE), PAGE 2
INSPECTION:
Measure the thickness of the brake pads. If less than 3
mm (1;") the pad and lever assembly should be replaced.
ADJUSTMENT:
Brake should apply fully while the brake control lever is
approximately 13 mm
(~")
from the handlebar grip.
If adjustment is required, turn the brake cable adjuster
counterclockwise until the brake disc can no longer turn
then back off the adjuster approximately 1 ~ turns. Re-
check brake operation.
Brake cable
adjuster
+
WARNING: Whenever the brake is readjusted, the
brake light switch operation must also be checked
and adjusted,