BOMBARDIER 1980 Shop Manual page 259

REMOVAL
Remove
the suspension, brake caliper ass'y, air intake
silencer. belt guard and drive belt.
Remove the shaft protector plate.
Remove the chaincase ass'y (chaincase cover, sprockets,
chain, drive axle seal. chaincase).
Countershaft
protector plate
Brake
caliper ass'y
Beanng collar
Countershaft
Remove the driven pulley ass'y and all shims.
Remove the countershaft ass·y.
To remove the bearing (press fit type). unlock the counter-
shaft bearing (loosen the Allen screw then turn counter-
clockwise).
Press out bearing.
SECTION 05
SUB-SECTION 04, (DRIVEN PULLEY)
INSTALLATION
Reinstall the countershaft and bearing ass·y.
Reinstall the chaincase. 011 seal. sprockets. drive
chain. tab locks. Torque sprocket retaining bolts to
9 Nom (7 ft-Ibs). Bend tab locks.
Tighten bearing collar against bearing seat until well
seated. then lock in place by tightening the Allen set
screw. (Loctlte 242 blue medium strength).
Lubricate the countershaft with antiseize lubricant.
Install the pulley ass'y and shims. chaincase cover.
chaincase oil.
Reinstall the countershaft protector plate.
Install the air intake silencer and the brake caliper ass·y.
Check the pulley alignment.
Install the drive belt.
_ CAUTION: When adjusting the pulley alignment,
'¥'
never tamper or modify the countershaft adjust-
ment. Use the engine support bolts to obtain correct
pulley distance.
Install the belt guard.
Install the suspension.
Check the track tension and alignment.
(DRIVEN PULLEY). PAGE 3