BOMBARDIER 1980 Shop Manual page 184

SECTION 03
SUB-SECTION 06, (REWIND STARTER)
REMOVAL
Remove bolts and washers securing rewind starter to
engine, then remove rewind starter.
O
NOTE: On some models, the hood requires support-
Ing before removing starter housing. The retaining
cable IS attached to one of the rewind starter .8ttachlng
bolts,
On oil Injection models, remove oil injection pump from
rewind starter cover.
DISASSEMBLY & ASSEMBLY
Prior to installing starter grip on new rope, it
IS
first
necessary to fuse the rope end with a lit match. Pass
rope through starter gnp, and tie a knot In the rope end.
Fuse the knot with a lit match then turn the knot down
and pull the starter grip over the knot.
0 0 0 To remove rope from rewind starter mechanism,
first remove lock nng, lock spnng, Clrclip, pawl lock and
pawl. Fully extend rope and hold sheave In position. USing
a pOinted tool, disengage key and pull out rope.
~ U
(J
~
-
~
~
To install rope, proceed as follow:
- Rotate sheave counter-clockwise
SIX
(6) turns to
achieve correct recoil tenSion. Hold
In
POSition,
IREWIND STARTER), PAGE 4
- While holding sheave under tension, fat ate sheave until
the starter hOUSing orifice and sheave orifice align.
~
Insert rope through both onfices until rope is visible
In the key clamp housing,
~
Position the key clamp In ItS housing then push In
to lock the rope.
00At assembly, position spring outer end Into spring
gUide notch then wind the spring clockwise Into guide.
•
WARNING: Since the spring is tightly wound
inside the guide it may fly out when the guide
is manipulated, Always handle with care,
Before Installing spnng ass'y Into starter housing, lubri-
cate spnng With light machine oil (L,P,S no. 1).
Also apply low temperature grease on hOUSing shaft base.
Position spnng assembly into starter housing as illustrat-
ed, then place rope sheave Into starter hOUSing making
sure that the sheave hub notch engages
In
the spring
hook.
0@@Posltlon pawl, pawl lock and c"clip.
@@Install lock spnng and lubncate With molybdenum
base grease.
@Install lock nng,
INSTALLATION
On all Injection models, reinstall all pump on rewind
starter assembly.
Reinstall reWind starter assembly on engine.
O
NOTE: If applicable, connect hood retaining cable
to rewind starter retainer bolt.