BOMBARDIER 1980 Shop Manual page 205

SECTION 04
SUB-SECTION 03, (ELECTRIC STARTER)
REMOVAL
Disconnect black cable ground connection from battery.
Disconnect red battery cable and red and green wire from
solenoid switch. Remove starter.
DISASSEMBLY & ASSEMBLY
. . CAUTION: To carry out some of the following
. . procedures, it is necessary that special equipment
be available. If you do not possess such equipment,
either replace the damaged components or have the
parts overhauled in a workshop equipped with proper
tooling.
@Check the wear on bushings by measuring the amount
of Side play between the armature shaft and the bushings.
The Side play should not exceed 0.20 mm (0.008").
If excessive. replace the bushing. To replace a bushing.
press out the old one and press In a new one with a
bushing pusher. The correct size of the bushing pusher
to use is given in the Illustration below.
O
NOTE: It may be required to ream the bushing to
obtain proper fit.
Press-IN
/
--r-
~
r-
D1
D
Be
pc
15 2 mm (0 6")
10
mm
(0394")
12 7 mm (0 5")
12 7 mm (05")
shlng
her
J.
IT
~
~
-.l
1
V
r
D2
-
/
/.
-L . . .d-
Be
,
r,,~
" <// /-
.~/.~/
f':/ .
/
" /
~
'.
.
.
. .
>L
~
hlng
Dnve
hOUSing
00
To pullout the armature with overrunning clutch
assembly and the drive lever from the drive hOUSing.
remove the hair pin and pullout the dnve lever set pin.
@@
Note the number and the position of the washers
and shims Ibcated at both ends of the armature. An end
play of .050 to 0.35 mm (0.002-.014") should eXist
between armature and end
hOUSing.
(ELECTRIC STARTER). PAGE 2
@@To remove the pinion stop collar from the armature.
make a took similar to the illustration below.
Drive out the pinion stop collar toward the overrunning
clutch using the tool as shown below then remove snap
nng.
f--D-
. /
'---
f--T
D ~ 16
T
=
1 7
L ~ 25
L
5 mm (065")
7
mm
(007")
4 mm (1")
@Check the brush length If less than 9 mm (0.350").
replace the brush. (A new brush is 14 mm (.550" long).
To replace a brush. cut off the old brush from the yoke
and insert the remaining brush lead on the yoke between
the claws of the new brush. Solder It in place. Cover
the soldered portion with the tube on the new brush lead.
Standard brush lead length IS 26.6 mm (1.05").
11
J
I "" . .
Service brush
Claws
Brush
Length
I
YJ
limit
3 3
mm
(0
35")
~~~fj
New 13 7 mm (055")
- ' - - , - ' = ' - - - - - - - - - - ,
Yoke
Standard 266
mm (105")