Ground bar kit for fk11/fb11 and fk12/fb12, frequency converters (6 pages)
Summary of Contents for Danfoss iC7 Series
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Design Guide iC7 Series Liquid-cooled System Modules Active Front-End, Grid Converter, Inverter, and DC/DC Converter Modules drives.danfoss.com |...
Design Guide | iC7 Series Liquid-cooled System Modules Contents Introduction Purpose of this Design Guide Additional Resources Planning and Design Support Materials 1.3.1 Overview of Available Planning and Design Support Materials 1.3.2 Locating Support Information Version History Abbreviations Recommended Disposal...
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Design Guide | iC7 Series Liquid-cooled System Modules 4.9.2 Lifting the System Modules with Integration Unit 4.9.3 Lifting the Filters Mechanical Installation Considerations Storing the System Module Requirements for the Cabinet Mechanical Installation 5.3.1 Installation Requirements 5.3.2 Installation Directions 5.3.3 Installing System Modules 5.3.3.1...
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Design Guide | iC7 Series Liquid-cooled System Modules 6.4.5.1 Pressure Drop and Correction Factors 6.4.5.2 Pressure Drop of IM10L, IM12L, AM10L, AM12L, DM10L and DM12L 6.4.5.3 Pressure Drop of AR10L, IR10L, and Filters 6.4.5.4 Pressure Drop of AR12L, IR12L, and Filters 6.4.5.5...
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Design Guide | iC7 Series Liquid-cooled System Modules 7.12.2 Changing the EMC Protection Level, AR12L 7.12.3 Changing the EMC Protection Level, LC Filter, OF7Z1, 380 A 7.12.4 Changing the EMC Protection Level, LC Filter, OF7Z1, 760 A 7.13 Filters 7.13.1 dU/dt Filter 7.13.2...
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Design Guide | iC7 Series Liquid-cooled System Modules 8.9.6 Analog Reference Voltage Output 8.9.7 24 V DC Voltage Output 8.9.8 Thermistor Input 8.10 Assembling the Control Unit Mounting Plates 8.11 Attaching the Control Unit Mounting Plates 8.12 Installing the Control Unit 8.13...
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Design Guide | iC7 Series Liquid-cooled System Modules 10.2.10 Dimensions of the LC Filter for AM12L 10.2.11 Dimensions of the L Filter, 400 A 10.2.12 Dimensions of the L Filter, 1000 A 10.2.13 Dimensions of the L Filter, 1640 A 10.2.14...
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Design Guide | iC7 Series Liquid-cooled System Modules 10.4.3 Internal Cable Sizes for AFE and GC Modules, 525–690 V AC 10.4.4 Field Cable Sizes for INU Module, 525–690 V AC 10.4.5 Marine Cable Sizes for AFE or GC Modules 525–690 V AC 10.4.6...
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Design Guide | iC7 Series Liquid-cooled System Modules 10.7.12 Power Losses of INU Modules without Options, Voltage Class B5, Modulator Type 1 – SVPWM 10.7.13 Power Losses of INU Modules without Options, Voltage Class B5, Modulator Type 2 – Optimized 10.7.14...
Danfoss provides access to a consolidated product environment that supports throughout the product lifecycle. All iC7 series design guides, installation guides, safety guides, operating guides, and application guides are available for download at https://www.danfoss.com. It is also possible to order printed guides.
Design Guide | iC7 Series Liquid-cooled System Modules Locating Support Information 1.3.2 Additional information is available on the company website. Go to https://www.danfoss.com. Select Products. Select Drives. Select the product series, for example Low-voltage drives or System modules. Select the product series (for example, iC7).
Contact your local Danfoss office for further information on environmental aspects and recycling instructions for professional recyclers. End-of-life treatment must follow international and local regulations. All products are designed and manufactured in accordance with Danfoss company guidelines on prohibited and restricted substances. A list of these substances is available at https://www.danfoss.com.
Design Guide | iC7 Series Liquid-cooled System Modules Safety Safety When designing AC drives, some residual dangers cannot be avoided. One example is the discharge time, which must be observed to avoid potential death or serious injury. The discharge time is shown on the danger label on the drive.
Non-qualified electricians are not allowed to perform any electrical installation or troubleshooting activities. Only Danfoss authorized, qualified personnel are allowed to repair this equipment. Specialized training is required to perform the activities related to repair.
Design Guide | iC7 Series Liquid-cooled System Modules Danfoss iC7 Series Overview of iC7 Series The Danfoss iC7 series comprises 3 products that combine hardware and software: iC7-Automation iC7-Hybrid iC7-Marine The series consists of 3 hardware variants: System modules Enclosed drives...
Design Guide | iC7 Series Liquid-cooled System Modules Overview of the iC7 Series Liquid-cooled System Modules System Modules The liquid-cooled system modules have 2 product categories: The system modules are ideal for installation with low height clearance. Needed filters are installed externally.
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Design Guide | iC7 Series Liquid-cooled System Modules DC/DC converter The DC/DC converter is a bi-directional power converter, which enables the interconnection of two DC systems with different voltage levels. The DC/DC converter can boost the voltage from a lower voltage source to a higher DC-bus voltage, and step down the voltage of a DC bus to feed the source/load.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 3: Liquid-cooled Filter Modules Input L filter (part of LCL Filter) LC Filter dU/dt Filter dU/dt and Common-mode Filter DC Filter Control System of the System Modules Modular control unit Fiber cable...
Safety instructions Description of the Frame Designation A frame designation is used to refer to different types of iC7 Series system modules. The frame designation describes the function, mechanical variant, size, and cooling method of the system module. The frame designation can have this format, for example:...
Design Guide | iC7 Series Liquid-cooled System Modules Figure 5: An Example of a Common DC Bus Drive System AFE, GC, or NFE Inverter module DC bus Brake chopper Mains DC/DC converter Energy storage Description of the Model Code The model code defines the specifications of the product included in the delivery. It is shown on the package label. The model code is made of standard codes and plus codes.
Design Guide | iC7 Series Liquid-cooled System Modules Table 6: Description of the Model Code (continued) Code Description Voltage rating 07 = 525–690 V AC (640–1100 V DC) B5 = 380–500 V AC Current rating (I -300A L(1/5) -03A0 = 3 A...
Design Guide | iC7 Series Liquid-cooled System Modules Figure 6: Locations of the Labels on the System Module Power unit label Approvals label, service label, and product modified label Product label Labels on other Components 4.8.2 There is an identification label on the components to provide information about the part, and information to which product and system modules the component belongs.
MADE IN Nordborgvej 81, 6340 Nordborg FINLAND Denmark SCCR 100 kA UL volt. 525-600V Figure 8: Product Label for iC7 Series Liquid-cooled System Modules Model code of the product Product number Serial number Power, input, and output ratings for high overload...
Design Guide | iC7 Series Liquid-cooled System Modules Lifting the Product Lifting the System Modules 4.9.1 Attach the lifting device in the hole on the top of the system module. If necessary, lift the system module into a vertical position.
Design Guide | iC7 Series Liquid-cooled System Modules The recommended lifting angle is 60° ± 15°. Lift the system module to the required location. Lifting the Filters 4.9.3 Use these instructions to lift the L Filter, the LC Filter, the dU/dt Filter, the dU/dt and Common-mode Filter, and the DC/DC Filter.
Design Guide | iC7 Series Liquid-cooled System Modules Mechanical Installation Considerations Storing the System Module If it is necessary to store the product before installing it, follow these instructions. Keep the equipment sealed in its packaging until installation. Make sure that the ambient conditions correspond to these: Ü...
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Design Guide | iC7 Series Liquid-cooled System Modules For an AM12L or IM12L, use M8 grade 8.8 screws for the lower parts. Figure 12: Mounting Holes of the System Module in Vertical Position Mounting holes Attach the system module to the mounting brackets of the cabinet.
Design Guide | iC7 Series Liquid-cooled System Modules Mounting brackets Support bars Installing System Modules into a Cabinet Horizontally 5.3.3.2 Install the system module into the cabinet in a horizontal position on its left side. Use mounting holes to attach the system module into the cabinet.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 15: Mounting Holes of the System Module on its Backside Mounting holes View from the side View from the bottom Attach the system module to the mounting brackets of the cabinet.
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Design Guide | iC7 Series Liquid-cooled System Modules Figure 16: Mounting Holes of the System Module, AFE with the Integration Unit Mounting holes in aluminum parts Mounting holes in sheet metal parts Attach the system module to the mounting brackets of the cabinet.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 17: The Mounting Brackets and the Installation of System Modules with the Integration Unit into the Cabinet Mounting brackets Installing System Modules with Integration Units into a Cabinet Horizontally 5.3.4.2 Install the system module into the cabinet in a horizontal position on its left side.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 18: Mounting Holes of the System Module with the Integration Unit in Horizontal Position Mounting holes View from the front View from the bottom Attach the system module to the mounting brackets of the cabinet.
Design Guide | iC7 Series Liquid-cooled System Modules Mounting holes View from the bottom Attach the system module to the mounting brackets of the cabinet. The mounting brackets are not included in the delivery. Installing Filters 5.3.5 Installing L Filter into a Cabinet, 400 A, 1000 A 5.3.5.1...
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Design Guide | iC7 Series Liquid-cooled System Modules Figure 21: Installing the L Filter into a Cabinet (1640 A) The mounting holes at the top The bracket The mounting holes at the bottom Use the bracket to attach the filter from below.
Design Guide | iC7 Series Liquid-cooled System Modules Cooling Requirements Safety in Liquid-cooling WARNING POISONOUS COOLANTS Glycols and inhibitors are poisonous. If touched or consumed, they can cause injury. Prevent the coolant from getting into the eyes. Do not drink the coolant.
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Design Guide | iC7 Series Liquid-cooled System Modules There are two types of circulation system: open systems and closed systems. Always use a closed system with liquid-cooled drives. An open system has no pressure but the hydrostatic and pumping pressure. It allows free contact between the coolant and air. Air is continuously dissolved into the coolant, which corrodes and damages the components.
Design Guide | iC7 Series Liquid-cooled System Modules Coolant Quality Requirements for the Purified Water 6.3.1 NOTICE DAMAGE TO SYSTEM FROM THE USE OF HYDROCARBONS Hydrocarbons damage the rubber seals of the cooling system. Do not use hydrocarbons (for example mineral oil) as coolant. Do not mix hydrocarbons to coolant.
Design Guide | iC7 Series Liquid-cooled System Modules Propylene glycols DOWCAL 200 Clariant Antifrogen L These glycols already include corrosion inhibitors. Do not add any other inhibitor. Do not mix different glycol qualities because there can be harmful chemical interactions.
Design Guide | iC7 Series Liquid-cooled System Modules Heat Exchanger 6.4.2 The heat exchanging equipment can be located outside the electrical room in which the AC drives are. The connections between these two are made on site. To minimize the pressure drops, the piping must be made as short and straight as possible. It is also recommended to install a regulating valve that is equipped with a flow rate measurement point.
Design Guide | iC7 Series Liquid-cooled System Modules Table 9: Liquid-cooled Input and Output Filters Product Current at Nominal flow Nominal flow Nominal flow Maximum Liquid 690 V AC [A] rate with rate with rate with flow rate [l/ volume per...
Design Guide | iC7 Series Liquid-cooled System Modules 25 mm 32 mm 38 mm 50 mm 63 mm Figure 25: Volume of the Pipe with Different Inside Diameters, 25–63 mm Pressure Drop 6.4.5 Pressure Drop and Correction Factors 6.4.5.1 The pressure drop with 20 °C (68 °F) water was calculated with a 13 mm (0.5 in) pipe of 1 m (3.3 ft) length at inlet and outlet.
Design Guide | iC7 Series Liquid-cooled System Modules Table 12: Corrections Factors for Pressure Drop with Antifreeze (continued) Antifreeze Correction factor Propylene glycol 40% Propylene glycol 50% Pressure Drop of IM10L, IM12L, AM10L, AM12L, DM10L and DM12L 6.4.5.2 l/min Figure 26: Unit Pressure Drop with Water, IM10L/AM10L/DM10L...
Design Guide | iC7 Series Liquid-cooled System Modules l/min Figure 33: Pressure Drop with Water, dU/dt Filter OF7U1 (+AEU1), 416 A, and dU/dt and CM Filter OF7U2 (+AEU2), 416 A Pressure Drop of AR12L, IR12L, and Filters 6.4.5.4 l/min Figure 34: Unit Pressure Drop with Water, AFE AR12L...
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Design Guide | iC7 Series Liquid-cooled System Modules l/min Figure 36: Unit Pressure Drop with Water, INU IR12L without Filters (+AE10) 12 14 18 20 22 24 26 28 30 32 34 35 I/min Figure 37: Pressure Drop with Water, LC Filter for AFE OF7Z1 (+AEZ1), 760 A...
Design Guide | iC7 Series Liquid-cooled System Modules Pressure Drop of the Grid-side L Filter 6.4.5.5 l/min Figure 39: Pressure Drop, Grid-side L Filter OF7Z5, 690 V/400 A l/min Figure 40: Pressure Drop, Grid-side L Filter OF7Z5, 690 V/1000 A...
Design Guide | iC7 Series Liquid-cooled System Modules l/min Figure 44: Pressure Drop with Water, DC Filter for DC/DC Converter OF7D1, 570 A l/min Figure 45: Pressure Drop with Water, DC Filter for DC/DC Converter OF7D1, 1200 A Cooling Circuit Connectors 6.4.6...
Design Guide | iC7 Series Liquid-cooled System Modules Table 13: Recommended Connectors Connector Tightening torque [Nm (in- Pipe Pipe ferrule lb)] Parker 69111621 MALE STUD 20–30 (177–266) PA 16/13 pipe Parker 1827-16-13 1/2"BSPP SS STEEL 31 6L D16 EPDM SEAL Do not connect the system modules in series.
Design Guide | iC7 Series Liquid-cooled System Modules Inlet and Outlet Connectors of System Modules 6.4.6.3 NOTICE INCORRECT INLET AND OUTLET CONNECTIONS IN THE COOLING SYSTEM If inlet and outlet connectors are connected incorrectly, the cooling does not work as expected. Incorrect cooling can damage the product.
Design Guide | iC7 Series Liquid-cooled System Modules Inlet and Outlet Connectors of the L Filter 6.4.6.5 Figure 51: Inlet and Outlet Connectors of the L Filter Inlet/outlet connector Inlet/outlet connector Cooling Circuit Pipes 6.4.7 The pipes used in the cooling circuit are PA11 plastic pipes with a diameter of Ø16/13 mm (0.63/0.51 in) (Rilsan model code BESNOP40TL).
Design Guide | iC7 Series Liquid-cooled System Modules NOTICE OVERHEATING OF THE PIPES If the pipe is overheated, the wall thickness and pressure resistance change, and the shape of the pipe collapses easily. Do not heat the pipes above 180 °C (356 °F).
Design Guide | iC7 Series Liquid-cooled System Modules A Ø16/13 mm (0.63/0.51 in) tube ferrule (for example, 1827-16-13 from Parker) can be inserted into the pipe as an aid to assess the circularity of the pipe. Bending Pipes with a Bending Jig 6.4.7.2...
Connect hoses to the input and output valves A (V212) and B (V213) of the drive side of the cooling module. Connect a filling pump to the valve A (V212). Close the pump shut-off valve C (V112 if you have a Danfoss cooling module and the single-pump option +SAP1, V112 and V113 if you have the dual-pump option +SAP2).
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Pump, cooling module Open the valves A (V212) and B (V213) of the cooling module. If you have a Danfoss cooling module, make sure that the valve V211 is open. The valve V211 is in series with V212. Start the filling pump P Wait for the system module M1 to fill up.
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Keep on filling until the specified liquid surface or system pressure is reached. If you have a Danfoss cooling module, keep on filling until the liquid surface reaches the default level marked in the indication pipe of the expansion vessel.
Air Cooling Requirements iC7 Series Liquid-cooled System Modules are liquid-cooled, but in a liquid-cooled drive system, there are always some heat losses to the air. The heat losses come from the busbars, fuses, and other auxiliary components. When installing the system modules and other components to an enclosure, ensure that there is sufficient airflow in each section.
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Design Guide | iC7 Series Liquid-cooled System Modules The door or bottom part of the enclosure must have air gaps for air intake, and outlet air gaps at the top. The inlet and outlet air gaps must obey the requirements set by the selected protection rating. The structure in the enclosure must move the hot air to the outlet at the top of the enclosure.
Design Guide | iC7 Series Liquid-cooled System Modules Electrical Installation Fuses of the Drive System The drive system must be equipped with ultra-rapid AC fuses to limit the damage of the drive system. The fuse sizes are based on Mersen aR fuses.
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Design Guide | iC7 Series Liquid-cooled System Modules Control Control unit, AFE unit, INU Star coupler Star coupler board, AFE board, INU DC connection fuses Pre-charging power power circuit units units (1–6 PUs) (1–6 PUs) Filter fuses Mains device AC grid...
Design Guide | iC7 Series Liquid-cooled System Modules Grounding Principles Ground the AC drive in accordance with applicable standards and directives. According to IEC 60364-5-54; 543.1, unless local wiring regulations state otherwise, the cross-sectional area of the protective grounding conductor must be at least ½ times of the phase conductor and made of the same material when the phase conductor cross-section is above 35 mm (AWG 2).
Design Guide | iC7 Series Liquid-cooled System Modules Figure 60: Not Recommended Motor Cable Types PE conductor Shield Requirements for DC-source Cables of DC/DC Converters 7.4.2 It is recommended to use symmetrical cables with an even number of conductors for DC+ and DC-.
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Design Guide | iC7 Series Liquid-cooled System Modules The motor cables must go across other cables at an angle of 90°. If it is possible, do not put the motor cables in long parallel lines with other cables. If the motor cables are in parallel with other cables, obey the minimum distances (see Table 14).
Design Guide | iC7 Series Liquid-cooled System Modules Grounding bar of the control cable Control cable Grounding conductor Mains cables Motor cables Strain relief The grounding clamp, 360° grounding Recommended Installation of Motor Cables If the power units are connected in parallel without output filters or only with a common-mode filter, the recommended common coupling point of motor cables is at the motor terminals.
Design Guide | iC7 Series Liquid-cooled System Modules Field Cabling Installation The field cabling terminals are not included in the delivery of the system module. Install field cabling to the appropriate terminals. Connect the terminals of the AFE/GC to the LCL Filter terminals with internal cables or busbars. Define the size of the internal cables or busbars according to the nominal current of the drive, and according to local regulations.
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Design Guide | iC7 Series Liquid-cooled System Modules Use Combi M8 screws. Use the tightening torque 20 Nm (177 in-lb). Figure 66: Installing DC-terminal Busbars to the DC Terminals Attach the DC fuse assemblies to the DC-terminal busbars and to the common DC busbars.
Design Guide | iC7 Series Liquid-cooled System Modules DC-bus Connection Inductance 7.10 Certain DC-bus connection inductance configurations can induce resonance between the DC capacitors of the drive and DC-bus inductances. The resonance can be seen as increased DC-bus RMS current (DC + AC) and component temperatures in the drives. The drive can typically compensate the resonances, but at a certain inductance range, the resonance frequency between the drives can fall into a range where the compensation may not be effective enough.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 69: Auxiliary Power Connection for INU Auxiliary +24 V DC connection (X66) Optical fiber connection to control unit or star coupler board (X81) Status indicator (See 7.11.1 Indicator Light Definitions.) 1) The status indicator is not implemented yet.
Design Guide | iC7 Series Liquid-cooled System Modules Table 15: Definitions of the Indicator Lights on the Control Board (continued) Indicator name Function (color) Description X0 link activity No link On (green) Link OK, no data Blinking (green) Link OK, data communication...
Design Guide | iC7 Series Liquid-cooled System Modules Figure 71: Diagram of the LC Filter AC fuses LC Filter The grounding wire (disconnected) Changing the EMC Protection Level, AR10L 7.12.1 In an IT system, to change the EMC protection level of the AC drive from C3 to C4, disconnect the LC Filter ground capacitor.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 72: Level C3 Figure 73: Level C4 After the change, write "The EMC level was changed from C3 to C4", and the date on the "product modified" label. If the label is not yet attached, attach it on the drive near the product label.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 74: Level C3 Figure 75: Level C4 After the change, write "The EMC level was changed from C3 to C4", and the date on the "product modified" label. If the label is not yet attached, attach it on the drive near the product label.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 76: Level C3 Figure 77: Level C4 After the change, write "The EMC level was changed from C3 to C4", and the date on the "product modified" label. If the label is not yet attached, attach it on the drive near the product label.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 78: Level C3 Figure 79: Level C4 After the change, write "The EMC level was changed from C3 to C4", and the date on the "product modified" label. If the label is not yet attached, attach it on the drive near the product label.
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Design Guide | iC7 Series Liquid-cooled System Modules f [Hz] Figure 80: Output Frequency Derating Maximum motor cable length depends mainly on switching frequency, DC-link voltage, and motor cable setup. Safe operation area graphs are presented below for all available filter types. The motor cable length is based on the maximum number of cables for each frame (see 10.4.4 Field Cable Sizes for INU Module, 525–690 V...
Design Guide | iC7 Series Liquid-cooled System Modules [kHz] 1250 VDC Mod. 1 1250 VDC Mod. 2 1122 VDC Mod. 1 1122 VDC Mod. 2 1025 VDC Mod. 1 1025 VDC Mod. 2 l [m] C [nF] Figure 82: Safe Operation Area: 416 A dU/dt Filter, Low Output Frequency Range...
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Design Guide | iC7 Series Liquid-cooled System Modules The maximum motor cable length depends mainly on switching frequency, DC-link voltage, and motor cable setup. Safe operation area graphs are presented below for all available filter types. The motor cable length is based on the maximum number of cables for each frame (see 10.4.4 Field Cable Sizes for INU Module, 525–690 V...
Design Guide | iC7 Series Liquid-cooled System Modules LC Filter 7.13.3 When regenerative or low-harmonic functionality is required in an application, install an LC or LCL Filter between the power supply and the system module. The LC Filter can be used with the AFE module or the grid converter module, and it ensures correct power quality and minimal interruption to the grid.
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Design Guide | iC7 Series Liquid-cooled System Modules Control unit Star coupler board Control unit Integration unit Integration unit Power unit 1 Power unit 1 Power unit 2 CM Filter, dU/dt Filter dU/dt Filter Figure 87: AuxBus Topology for Inverter Modules IR10L and IR12L...
Figure 89: AuxBus Topology for DC/DC Converter Modules DR10L and DR12L AuxBus Cable Requirements 7.14.2 It is recommended to use the AuxBus cables that are provided by Danfoss. AuxBus is delivered with 3 m (10 ft) of cable. If other cables are used, see the table Table ...
Design Guide | iC7 Series Liquid-cooled System Modules AuxBus Grounding Principles 7.14.3 To ensure robust communication, good grounding strategy is needed. Below is a recommended grounding strategy illustrated using integration units. Same strategy can be applied for loose option filters.
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Design Guide | iC7 Series Liquid-cooled System Modules Table 17: Selection of the Correct Pre-charging Unit System modules Pre-charging unit IM10L + IM10L / IR10L + IR10L Pre-charging unit 10 (IEC or UL) IM12L + IM12L / IR12L + IR12L...
Design Guide | iC7 Series Liquid-cooled System Modules Derating 7.16 Derating of Switching Frequency, INU 7.16.1 The inverter unit can be used without derating up to 3 kHz. For switching frequencies higher than 3 kHz, current must be derated according to the diagram.
7.17 The following are the available modulator types for AFE, GC, and INU modules. For more detailed descriptions and instructions on modulator type selection, see the iC7 series application guides. Modulator types for AFE and GC Modulator type 4 – CMRPWM The default modulator type for AFE.
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Design Guide | iC7 Series Liquid-cooled System Modules Modulator type 5 – Grid Converter The default modulator type for Grid Converters. The modulator optimizes the trade-off between losses and harmonics during normal operation, while enabling short term current injection STCI. Independent paralleling is feasible with this modulator type (Paralleling sync.
Design Guide | iC7 Series Liquid-cooled System Modules Control Unit Modular Control Unit The maximum input power of the internal 24 V DC power supply is 60 W. NOTICE EXTERNAL 24 V DC POWER SUPPLY NEEDED The power units do not provide a 24 V DC power supply for the control unit. Lack of a 24 V DC power supply can prevent the operation of the product.
Voltage measurement option ¢ See more information on the option boards in the iC7 Series Functional Extension Options Installation Guide, the iC7 Series Functional Extension Options Operating Guide, and the iC7 Series Voltage Measurement Option OC7V0 Operating Guide. Figure 96: Example of the Modular Control Unit...
Design Guide | iC7 Series Liquid-cooled System Modules Figure 97: The Control Board Status indicators (FAULT, WARN, READY) Fieldbus indicators (ST, X1, X2) and Ethernet port indicators (X0) Control panel connector (X9) Fiber optic link to power unit (X80) 24 V DC supply (X62)
Design Guide | iC7 Series Liquid-cooled System Modules Control Board Connections Table 22: Control Board Connections Terminal Function Connector type Ethernet port (used for fieldbus) RJ45 Ethernet port (used for fieldbus) RJ45 Ethernet port (used for the PC tool) RJ45...
Design Guide | iC7 Series Liquid-cooled System Modules Table 23: STO Terminal Signals (X33) for the Inverter Module (continued) Terminal Function Description S.INA+ + Safe Input Channel A S.INB+ + Safe Input Channel B S.FB+ + STO Feedback 0 V/GND 0 V/GND S.INA-...
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Design Guide | iC7 Series Liquid-cooled System Modules Figure 99: The Star Coupler Board with 16 Ports Board configuration status indicator +24 V power status indicator Power unit connection status indicators Fiber connection to the power unit (X301–X316) +24 V power supply (X65)
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Design Guide | iC7 Series Liquid-cooled System Modules Figure 101: Example Control Connection with a Star Coupler Board: 8 Power Units in Parallel Control board Star coupler board Maximum 16 power units Figure 102: Example Control Connection with a Star Coupler Board: 8 Power Units in Parallel, Star Coupler Board near the Power Units...
Design Guide | iC7 Series Liquid-cooled System Modules Definitions of the Indicator Lights on the Star Coupler Board Table 25: Definitions of the Indicator Lights on the Star Coupler Board Indicator name Function (color) Description Configuration status During booting, until the software configuration is executed.
Design Guide | iC7 Series Liquid-cooled System Modules I/O and Relay Option Connections X101 X102 X103 Figure 103: I/O and Relay Option Terminal Block and Terminal Numbering Table 28: I/O and Relay Option Signals Terminal Function Connector type I/O terminal 2 x 11 spring force connector 0.2–1.5 mm...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 29: I/O Terminal Signals (X13) (continued) Terminal Function Description DI 1 Configurable digital input, galvanically isolated. 24 V DC, 0 < 5 V, 1 > 15 V. DI 2 Input load 7.5 mA constant current + 10 kΩ resistive load, maximum pulse frequency 100 kHz.
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Design Guide | iC7 Series Liquid-cooled System Modules Table 29: I/O Terminal Signals (X13) (continued) Terminal Function Description I/O ground. Ground for digital outputs, +10 V Ref, +24 V , analog inputs, and analog outputs. 1) Digital outputs are not recommended for main circuit braker control, use relay outputs instead.
Design Guide | iC7 Series Liquid-cooled System Modules I/O and Relay Option Interface Analog Inputs 8.9.1 The I/O and Relay Option has 2 analog inputs that can be configured with the software to voltage input or current input. The table shows the specification for the analog inputs.
Design Guide | iC7 Series Liquid-cooled System Modules [Ohm] 18000 16000 14000 12000 10000 8000 6000 4000 2000 [mA] Figure 104: Allowed Load Resistance of Analog Output in Current Mode Load resistance Allowed load resistance Output current Digital Inputs 8.9.3 The I/O and Relay Option has 6 digital inputs.
Design Guide | iC7 Series Liquid-cooled System Modules Table 37: Digital Output Voltage and Current Parameter Value Output Voltage 0 = max 2 V 1 = min 20 V Rated Current ±50 mA Overcurrent Limit ±80 mA Maximum voltage when used as open collector output...
Design Guide | iC7 Series Liquid-cooled System Modules Analog Reference Voltage Output 8.9.6 The I/O and Relay Option contains 1 analog reference voltage output. Table 39: Analog Reference Voltage Output Values Parameter Value Nominal Voltage 10 V Accuracy -3...+3% of nominal voltage...
Design Guide | iC7 Series Liquid-cooled System Modules Attach the cable clamps with screws. Figure 106: Assembling the Mounting Plate Attaching the Control Unit Mounting Plates 8.11 Use these instructions to attach 2 or several mounting plates to each other, and to install mounting plates to the cabinet. All the parts can be found in the accessories bag.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 107: Attaching Mounting Plates to Each Other Attach the mounting plates onto the cabinet with screws by the 4 mounting holes in the corners of the mounting plates. The screws are not included in the delivery. Use an M4/M5 screw.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 108: Installing a Board to the Modular Control Unit Mounting Plate Option connector Option terminal cover Option board Fixing point at the top Fixing point at the middle Fixing point at the bottom Use the screw to attach the board to the fixing point at the top.
Design Guide | iC7 Series Liquid-cooled System Modules Figure 109: Connecting the Fieldbus Cable and the Fiber Cables PLC (not included in the delivery) Fieldbus cable Control board Star coupler board Fiber cables Power units Installing the Control Cables into the Control Terminals 8.15...
Design Guide | iC7 Series Liquid-cooled System Modules Control cable Cable clamp Grounding plates Strip the control cables. Attach the control cables to the cable clamps on the suitable grounding plate. The lower part of the cable clamp fixes the cable to the plate and provides strain relief. The upper part provides ~360°...
Preventive Maintenance Recommendations Generally, all technical equipment, including Danfoss AC drives need a minimum level of preventive maintenance. To ensure trouble-free operation and long life of the drive, regular maintenance is recommended. It is also recommended as a good service practice to record a maintenance log with counter values, date, and time describing the maintenance and service actions.
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Design Guide | iC7 Series Liquid-cooled System Modules Table 42: Maintenance Schedule for Liquid-cooled Drives (continued) Component Inspection Service Preventive maintenance actions interval schedule Corrosive environ- 1 year – Conductive dust and aggressive gases, such as sulphide, chloride, and salt mist, can ments damage the electrical and mechanical components.
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The advantage of using a pre-mixed coolant hibitor is that the chemical composition is within Danfoss specifications, and there is no need for analyzing the coolant. Demineralized 1 year Based on Only use demineralized or deionized water in the coolant solution.
Imbalanced temperature of the cooling circuits is a possible sign of a re- striction. Under normal conditions, clean or acid-wash the heat sinks every 6 years with Danfoss recommended cleaning products. Refill the coolant system and log the new coolant specification values.
Design Guide | iC7 Series Liquid-cooled System Modules Replacing the RTC Battery The real-time clock (RTC) battery can be used to provide a reliable power source for the RTC. If power is lost in the control unit, the RTC battery keeps the internal real time. The time is used for scheduled activities and timestamping occurrences based on application needs.
Design Guide | iC7 Series Liquid-cooled System Modules The tooth To put a new battery in place, start from the opposite side and slide it into the slot in the holder, the plus side towards the tooth. The correct battery type is a coin type lithium battery BR1632.
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Design Guide | iC7 Series Liquid-cooled System Modules Figure 117: Disconnecting the Cables from the System Module Control terminal X81 AuxBus terminal X79 Power cable mounting bolts Release the fuses from the DC busbars. Remove the two M10x25 screws (141L3598) from each fuse.
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Design Guide | iC7 Series Liquid-cooled System Modules Remove the 2 size M6x16 screws (141L3015) at the top of the system module. Use a TX30 bit to remove the screws. The tightening torque of the screws is 5 Nm (44 in-lb).
Design Guide | iC7 Series Liquid-cooled System Modules Figure 121: Lifting the System Module from the Integration Unit Handle Lifting point Drain the system module before storage or transportation. NOTICE When the system module is removed, the cooling circuit is filled with coolant. If the module is not drained, the coolant in the cooling channels expands as a function of temperature, and can break the components in the module.
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Design Guide | iC7 Series Liquid-cooled System Modules The cooling connectors are visible from the sides of the integration unit. Figure 122: Cooling Connectors on the System Module Slide up the module locking plate and fix it on the system module.
Design Guide | iC7 Series Liquid-cooled System Modules If the product label plate was removed from power unit 1, mount it on the new power unit. Mount the product label plate with a M4x8 screw (141N2502). Use a TX20 bit to tighten the screw to torque 2 Nm (18 in-lb).
Design Guide | iC7 Series Liquid-cooled System Modules xR10L xR12L 1 2 1 2 Figure 124: Inlet and Outlet Connectors of System Modules with Integration Units xR10L and xR12L Outlet connectors Inlet connectors Optional outlet connectors Figure 125: Inlet and Outlet Connectors of the L Filter...
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Design Guide | iC7 Series Liquid-cooled System Modules Container large enough for the drained coolant. One system module can hold 0.55 l of coolant. To perform the procedure easily, 2 people are required. Pressurized air can be used for the draining. Maximum pressure is 5 bar.
Design Guide | iC7 Series Liquid-cooled System Modules Specifications Tightening Torques 10.1 Table 43: Tightening Torques and Bolt Lengths of the Terminals Bolt Tightening torque Maximum length of Tightening torque [in- Maximum length of [Nm] bolt under the busbar bolt under the busbar...
Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the LC filter for AM10L 10.2.9 2 x 40 = 80 (2 x 1.57 = 3.15) (1.65) Ø18 (0.51) (0.59) (5.91) (Ø0.71) 3 x Ø4.5 (Ø0.18 ) 6 x M10 (0.51)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the LC Filter for AM12L 10.2.10 5 x 40 = 200 (5 x 1.57 = 7.87) 6 x Ø4.5 Ø18 (0.83) (1.61) (Ø0.18 ) (0.51) (Ø0.71) (5.91) (0.63) 6 x Ø12.5 (Ø0.49)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the L Filter, 400 A 10.2.11 Ø9.5 x 14 (4.13) (0.37) (0.39) (7.48) (6.93) (11.81) (10.39) (4.92) Ø10 Ø9.5 x 14.5 (0.39) (0.37) Ø13 x 18 (0.51) Ø13 (0.51) (6.50) (4.13)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the L Filter, 1000 A 10.2.12 Ø11 x 14 (0.43) (4.13) (0.39) (7.48) (11.81) (10.39) (9.29) Ø9.5 x 14.5 (7.28) (0.37) Ø10 (0.39) Ø13 x 18 (0.51) Ø13 (0.51) (4.13) (4.13)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the L Filter, 1640 A 10.2.13 (9.72) Ø18 (7.68) (0.71) (1.97) (1.97) Ø4.5 (0.51) (0.51) (0.51) (0.51) (0.18) (0.55) Ø4.5 (0.33) (0.18) 32.5 (1.27) (0.51) (0.51) 23.5 (0.51) (0.51) (0.93) 24.5...
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the dU/dt Filter and the Common-mode Filter for IM10L 10.2.14 2 x 40 = 80 (2 x 1.57 = 3.15) 3 x Ø4.5 Ø18 (1.65) (0.51) (3 x Ø0.18) (0.59) (Ø0.71)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the dU/dt Filter for IM12L 10.2.15 5 x 40 = 200 (5 x 1.57 = 7.87) 6 x Ø4.5 Ø18 (1.50) (0.83) (0.51) (6 x Ø0.18) (Ø0.71) (5.91) (0.63) 6 x Ø12.5 (6 x Ø0.49)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the DC Filter for DM10L 10.2.16 2x40=80 (2x1.58=3.15) 3xØ4.5 Ø18 (3xØ0.18) (0.51) (0.59) (1.65) (Ø0.71) (5.91) 323.5 6xM8 (12.74) (0.39) 64.5 (0.39) (2.54) (0.59) 3xM6 14 (0.55) (25.83) (0.39) (0.79) (1.14)
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Design Guide | iC7 Series Liquid-cooled System Modules Dimensions of the DC Filter for DM12L 10.2.17 5x40=200 (5x1.58=7.87) 6xØ4.5 (6xØ0.18) Ø18 (0.83) (1.61) (0.51) (Ø0.71) (5.91) (0.63) 3xØ12.5 (3xØ0.49) 323.5 (12.74) 5xM6 (1.58) 14 (0.55) (0.59) (4.53) (25.83) 49.5 49.5 (0.87)
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Design Guide | iC7 Series Liquid-cooled System Modules Pre-charging Control Circuit 10.3.9 STOP START -SF11 -SF11 -SF12 ENABLE -SF12 MANUAL AUTO 24VDC 24VDC DGND +10Vref AFE or GC remote control start/stop Mains 0-enable Pre-charging man-auto Main input device status Main input device tripped (circuit breaker)
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Design Guide | iC7 Series Liquid-cooled System Modules Pre-charging contactor control Main input device control -QA6, Pre-charging contactor coil -QA3, Mains contactor coil I/O and Relay Option Short-circuit protected supply The Pre-charging Function 10.3.10 To avoid high inrush current to drive capacitors, pre-charge the drive before switching on main power.
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Design Guide | iC7 Series Liquid-cooled System Modules Wiring Diagrams of the +24 V Supply for the Control Unit 10.3.11 +24V +24V input +24V input +24V +24V ext input +24V ext input +24V +24V output +24V output Internal +24 V supply (if provided)
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Design Guide | iC7 Series Liquid-cooled System Modules Table 45: Field Cable Sizes for AFE and GC Modules, 525–690 V AC Model code Frame Cu [mm Al [mm iC7-60SLxx07-236AE00Fx Ax10L 3x150+70 3x240+72 iC7-60SLxx07-300AE00Fx 3x240+120 2x(3x120+41) iC7-60SLxx07-334AE00Fx 2x(3x95+50) 2x(3x150+41) iC7-60SLxx07-380AE00Fx 2x(3x120+70)
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Design Guide | iC7 Series Liquid-cooled System Modules Internal Cable Sizes for AFE and GC Modules, 525–690 V AC 10.4.3 Table 46: Bolt Sizes for the AFE and GC Modules Bolt size for internal cable or busbar Number of grounding terminals/bolt size...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 47: Field Cable Sizes for INU Module, 525–690 V AC (continued) Model code Motor cable Motor cable Terminal Number of Max. Frame max. cable grounding number of Cu [mm Al [mm...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 47: Field Cable Sizes for INU Module, 525–690 V AC (continued) Model code Motor cable Motor cable Terminal Number of Max. Frame max. cable grounding number of Cu [mm Al [mm...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 48: Cable Sizes for AFE or GC Module 525–690 V AC for Marine Applications (Marine cables according to IEC 60092-352) (continued) Model code Mains cable Cu Terminal max. Number of Max. number...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 49: DC/DC Converter Module 640–1100 V DC and 640–1200 V DC Source Cable Sizes, IP00/Open Type. (continued) Model code Frame Current (I 1-core cable 3-core cable 4-core cable Max. Number of Cu [mm Cu [mm...
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For connecting the minus terminal of the DC-filter capacitor to the DC bus, use copper cable or single wire with at least 1100 V DC voltage, and 90 °C (194 °F) temperature rating. See also the iC7 Series Liquid-cooled System Modules Installation Guide.
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Design Guide | iC7 Series Liquid-cooled System Modules Minimum cable sizes DR10L: 16 mm² (AWG 6) DR12L: 35 mm² (AWG 2) The terminal size is M6. Fuses 10.5 List of Fuse Size Information 10.5.1 This topic lists the links to find the fuse size tables for the system modules.
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Design Guide | iC7 Series Liquid-cooled System Modules Table 52: AC Fuses for AFE or GC 525–690 V AC, IP00/Open Type (continued) Frame Rated Number Fuse Part number Fuse U Fuse I Model code cp, mr current of fuses size...
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Design Guide | iC7 Series Liquid-cooled System Modules DC Fuses for AFE or GC 640–1200 V DC, IP00/Open Type 10.5.3 Table 53: DC Fuses for AFE or GC 640–1200 V DC, IP00/Open Type Frame Rated Number Fuse Part number Fuse U...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 53: DC Fuses for AFE or GC 640–1200 V DC, IP00/Open Type (continued) Frame Rated Number Fuse Part number Fuse U Fuse I Model code cp, mr current of fuses size...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 54: DC Fuses for INU 640–1200 V DC, IP00/Open Type (continued) Frame Rated Number Fuse Part number Fuse U Fuse I Model code cp, mr current of fuses size iC7-60SLIN0x-1795E00Fx 3 x Ix12L...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 55: DC-bus Fuses for DC/DC Converter, Voltage Classes B5 and 07, IP00/Open Type (continued) Frame Rated Number Fuse Part number Fuse U Fuse I Model code cp, mr current of fuses...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 56: Source DC+ Fuses for DC/DC Converter, Voltage Classes B5 and 07, IP00/Open Type (continued) Frame Rated Number Fuse Part number Fuse U Fuse I Model code cp, mr current of fuses...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 57: Source DC- Fuses for DC/DC Converter, Voltage Classes B5 and 07, IP00/Open Type (continued) Frame Rated Number Fuse Part number Fuse U Fuse I Model code cp, mr current of fuses...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 58: Abbreviations Used in the Rating Tables (continued) Abbreviation Description Output power, low overload (INU: motor power, AFE/GC: DC power) Output power, high overload (INU: motor power, AFE/GC: DC power) Apparent power, low overload Current Ratings for AFE 525–690 V AC (640–1100 V DC), IP00/Open Type...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 59: Current Ratings for Active Front-end Module, 525–690 V AC (640–1100 V DC) (continued) Model code AC current DC power, 690 V AC Frame Frame with Input option +AEZ1 L Filter mains size or +AEZ3...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 60: Current Ratings for Active Front-end Module, 380–500 V AC (465–800 V DC) (continued) AC current DC power, 500 V AC Frame Frame with Input Model code option +AEZ1 L Filter mains size or +AEZ3...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 61: Current Ratings for Grid Converter Module, 525–690 V AC (640–1100 V DC) (continued) Model code Power, 690 V AC Frame Frame Input AC current mains with L Filter option size [kW] [kVA]...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 61: Current Ratings for Grid Converter Module, 525–690 V AC (640–1100 V DC) (continued) Model code Power, 690 V AC Frame Frame Input AC current mains with L Filter option size [kW] [kVA]...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 62: Current Ratings for Grid Converter Module, 380–500 V AC (465–800 V DC) (continued) Power, 500 V AC Frame Frame Input Model code AC current mains with L Filter option size [kW] [kVA] +AEZ1...
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Design Guide | iC7 Series Liquid-cooled System Modules Current Ratings for INU 525–690 V AC (640–1100 V DC), IP00/Open Type 10.6.6 Table 63: Current Ratings for Inverter Module 525–690 V AC (640–1100 V DC) Model code AC current Motor output power, Frame...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 63: Current Ratings for Inverter Module 525–690 V AC (640–1100 V DC) (continued) Model code AC current Motor output power, Frame Frame with 690 V AC option [kW] [kW] peak +AExx iC7-60SLIN07-5300E00F4 5411 5300...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 64: Current Ratings for Inverter Module, 380–500 V AC (465–800 V DC) (continued) AC current Motor output power, Frame Frame Model code with 500 V AC option [kW] [kW] peak +AExx iC7-60SLINB5-2830E00F4 2889 2830...
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Design Guide | iC7 Series Liquid-cooled System Modules The ratings are valid at 1025 V DC-voltage. Current Ratings for DC/DC Converter 465–800 V DC-bus Voltage, IP00/Open Type 10.6.9 Table 66: Current Ratings for DC/DC Converter 465–800 V DC-bus Voltage, IP00/Open Type Model code...
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Design Guide | iC7 Series Liquid-cooled System Modules 10.7.7 Power Losses of INU Modules with +AEU1, Voltage Class 07, Motor Cable Maximum Length 50 m (164 ft) 10.7.8 Power Losses of INU Modules without Options, Voltage Class 07, Modulator Type 1 – SVPWM 10.7.9 Power Losses of INU Modules without Options, Voltage Class 07, Modulator Type 2 –...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 67: Power Loss for AFE and GC Modules (continued) Model code Frame Rated System module Standby +AKFX current loss [kW] Power loss Power loss Power loss L(1/5) to liquid to air [kW]...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 68: Power Loss for AFE and GC Modules with Options +AEZ1 and +AEZ3 Model code Frame Rated System module and System module and Standby +AKFX current loss, +AEZ1 +AEZ3 system L(1/5)
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Design Guide | iC7 Series Liquid-cooled System Modules Table 68: Power Loss for AFE and GC Modules with Options +AEZ1 and +AEZ3 (continued) Model code Frame Rated System module and System module and Standby +AKFX current loss, +AEZ1 +AEZ3 system...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 69: Power Loss for AFE and GC Modules (continued) Model code Frame Rated System module Standby +AKFX current loss [kW] Power loss Power loss Power loss L(1/5) to liquid to air [kW]...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 70: Power Loss for AFE and GC Modules with Options +AEZ1 and +AEZ3 (continued) Model code Frame Rated System module and System module and +AKFX Standby current loss, +AEZ1 +AEZ3 system...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 71: Power Loss for INU Modules with Option +AEU1, Motor Cable Maximum Length 150 m (492 ft) Model code Frame Rated System module System module Standby +AKFX current and +AEU1, 2...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 71: Power Loss for INU Modules with Option +AEU1, Motor Cable Maximum Length 150 m (492 ft) (continued) Model code Frame Rated System module System module Standby +AKFX current and +AEU1, 2...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 72: Power Loss for INU Modules with Option +AEU1, Motor Cable Maximum Length 50 m (164 ft) (continued) Model code Frame Rated System module System module Standby +AKFX current and +AEU1, 2...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 72: Power Loss for INU Modules with Option +AEU1, Motor Cable Maximum Length 50 m (164 ft) (continued) Model code Frame Rated System module System module Standby +AKFX current and +AEU1, 2...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 73: Power Loss for INU Modules without Options, Modulator Type 1 (continued) Model code Frame Rated System System System System +AKF curre module, 2 module, 3 module, 4 module, 6 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 73: Power Loss for INU Modules without Options, Modulator Type 1 (continued) Model code Frame Rated System System System System +AKF curre module, 2 module, 3 module, 4 module, 6 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Modulator type 2 ¢ Table 74: Power Loss for INU Modules without Options, Modulator Type 2 Model code Frame Rated System System System System +AKF curre module, 2 module, 3 module, 4...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 74: Power Loss for INU Modules without Options, Modulator Type 2 (continued) Model code Frame Rated System System System System +AKF curre module, 2 module, 3 module, 4 module, 6 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 74: Power Loss for INU Modules without Options, Modulator Type 2 (continued) Model code Frame Rated System System System System +AKF curre module, 2 module, 3 module, 4 module, 6 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 75: Power Loss for INU Modules with Option +AEU1, Motor Cable Maximum Length 150 m (492 ft) (continued) Model code Frame Rated System module System module Standby +AKFX current and +AEU1,...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 76: Power Loss for INU Modules with Option +AEU1, Motor Cable Maximum Length 50 m (164 ft) Model code Frame Rated System module System module Standby +AKFX current and +AEU1, 2 kHz and +AEU1, 3 kHz...
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Design Guide | iC7 Series Liquid-cooled System Modules DC voltage 594 V DC ¢ Switching frequency 2, 3, 4, or 6 kHz ¢ Modulator type 1 ¢ Table 77: Power Loss for INU Modules without Options, Modulator Type 1 Model code...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 77: Power Loss for INU Modules without Options, Modulator Type 1 (continued) Model code Frame Rated System module, System module, System module, System module, +AKFX curren 2 kHz switching 3 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 78: Power Loss for INU Modules without Options, Modulator Type 2 Model code Frame Rated System module, System module, System module, System module, +AKFX curren 2 kHz switching 3 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 78: Power Loss for INU Modules without Options, Modulator Type 2 (continued) Model code Frame Rated System module, System module, System module, System module, +AKFX curren 2 kHz switching 3 kHz switching...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 79: Power Loss for DC/DC Converter Modules (continued) Product Frame Nominal System module System module with DC fuses Standby code current I loss [kW] +AED1 +AKFF [kW] System System Power Power...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 80: Power Loss for DC/DC Converter Modules (continued) Product code Frame Nominal Power loss [kW] Standby loss current I [kW] System System System System DC fuses module module with module module with...
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Design Guide | iC7 Series Liquid-cooled System Modules Technical Data 10.8 Table 81: Technical Data Technical item or function Technical data Mains connection, Input voltage U Voltage class 07: 3 x 525–690 V AC (-15…+10%) Protective Class I Voltage class B5: 3 x 380–500 V AC (-15…+10%) Input frequency 45–66 Hz for AFE/GC...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 81: Technical Data (continued) Technical item or function Technical data Motor connection Output voltage 0–U , 3-phase Output frequency 0–599 Hz Switching frequency, INU 1.5–10 kHz Default: 3 kHz Default: 8 kHz with +AES1 Field weakening point 1–600 Hz...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 81: Technical Data (continued) Technical item or function Technical data DC-bus connection Nominal DC-bus voltage Voltage class 07: 1025 V DC Voltage class B5: 742 V DC DC-bus voltage range Voltage class 07: 640–1100 V DC (-0...+0%) DC/DC: Start-up and short-term operation 350–640 V DC...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 81: Technical Data (continued) Technical item or function Technical data Ambient conditions Protection rating IP00/NEMA/UL Open Type Surrounding operating temperature Power units: -15 (no frost)…+60 °C (5...140 °F) at I Control units: -15 (no frost)…+55 °C (5...131 °F) at I Installation temperature -10...+70 °C (14...158°F)
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Design Guide | iC7 Series Liquid-cooled System Modules Table 81: Technical Data (continued) Technical item or function Technical data Vibration (IEC 60068-2-6) Testing was performed according to IEC/EN 61800-5-1 + A1 and IEC/EN 62477-1 + A1, with these specifications: • IEC/EN 61800-5-1 + A1 •...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 81: Technical Data (continued) Technical item or function Technical data Protections Overvoltage trip limit Voltage class 07: 1250 V DC Voltage class B5: 911 V DC Undervoltage trip limit Set by parameter Unit Voltage Class Voltage class B5: Class 13, mains voltage 380–500 V AC: 334 V DC...
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Design Guide | iC7 Series Liquid-cooled System Modules Table 81: Technical Data (continued) Technical item or function Technical data Liquid cooling Temperature of coolant -10…+45 °C (14...113°F) at I (nominal) Except -10…+38 °C (14...100°F) at I (nominal) for: • AFE and GC, voltage class 07, current ratings 760 A, 1500 A, 2250 A, 2940 A, 3600 A, 4320 A, 5040 A, 5750 A •...
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