Danfoss iC7 Series Installation Manual
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Danfoss iC7 Series Installation Manual

Danfoss iC7 Series Installation Manual

In-bottom/out-back cooling kit for fa09-fa10, frequency converters
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Installation Guide
In-bottom/Out-back Cooling Kit for FA09-FA10
iC7 Series Frequency Converters
1 Overview
1.1 Description
The in-bottom/out-back cooling kit fits FA09 and FA10 frequency converters mounted in Rittal TS8 cabinets. When the kit is instal-
led, air flows into the bottom duct and out through the back duct of the frequency converter. See
1
2
3
4
Illustration 1: Direction of Airflow with Kit Installed
1
Top cover
2
Frequency converter
3
Bottom duct assembly
1.2 Kit Numbers
Use these instructions with the following kits.
Table 1: Numbers for In-bottom/Out-back Cooling Kits
Number
Kit description
176F4040
In-bottom/Out-back cooling kit for FA09 frequency converters
176F4041
In-bottom/Out-back cooling kit for FA10 frequency converters
Danfoss A/S © 2022.03
5
6
4
Back channel airflow (intake)
5
Back channel airflow (exhaust)
6
Mounting plate
Illustration
1.
AN371942757356en-000101 / 136R0252 | 1

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Summary of Contents for Danfoss iC7 Series

  • Page 1 Installation Guide In-bottom/Out-back Cooling Kit for FA09-FA10 iC7 Series Frequency Converters 1 Overview 1.1 Description The in-bottom/out-back cooling kit fits FA09 and FA10 frequency converters mounted in Rittal TS8 cabinets. When the kit is instal- led, air flows into the bottom duct and out through the back duct of the frequency converter. See...

  • Page 2: Items Supplied

    Top cover gasket Back vent Back vent gasket Mounting plate gasket Backplate gasket Clip-on nut M10x30 screw M5x16 countersunk screw M5x18 screw M6x12 screw M5x10 taptite screw 5-10 M5 hex nut 2 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...

  • Page 3: Installation

    N O T I C E ELECTROSTATIC DISCHARGE Electrostatic discharge can damage components. Ensure discharge before touching internal frequency converter components, for example by touching a grounded, conduc- tive surface or by wearing a grounded armband. Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 3...

  • Page 4: Installation Overview

    This kit contains self-adhesive gaskets to ensure a proper seal between metal parts. Before affixing a gasket, check that the part matches the gasket and that no holes are covered. Illustration 2: Overview of In-bottom/Out-back Cooling Kit 4 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...
  • Page 5 Insert 4 M10 pem nuts (not supplied) in the mounting holes. Cut out the vent opening in the mounting plate using the dimensions in the template. The openings must match the upper duct opening in the frequency converter. Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 5...
  • Page 6 110 (4.3) 7 (0.3) 78 (3.1) 122 (4.8) 6x Ø 8 (0.3) 844 (33.2) 2x Ø 8 (0.3) Drive Mounting Holes 200 (7.9) Illustration 3: FA09 Mounting Plate Template for In-bottom/Out-back Cooling 6 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...
  • Page 7 The FA09 requires 6 holes around the vent opening, and the FA10 requires 8 holes around the opening. The holes must align with the holes in the outer flanges of the back vent. Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 7...
  • Page 8 In-bottom/Out-back Cooling Kit for FA09-FA10 Installation Guide Installation 246 (9.7) 6x Ø 7 (0.3) 10 (0.4) 13 (0.5) 188 (7.4) 167 (6.6) Illustration 5: FA09 Cabinet Backplate Template for In-bottom/Out-back Cooling 8 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...

  • Page 9: Installing The Top Cover

    Slide the edge of the top cover under the 3 loosened screws, positioning the cover over the vent in the top of the frequen- cy converter. Secure the top cover to the frequency converter with the M5x14 screws (T25) removed previously in step 3. Torque all screws to 2.3 Nm (20 in-lb). Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 9...
  • Page 10 Cut out the vent opening in the cabinet base plate using the dimensions in the template. Drill 6 screw holes (4 mm) around the vent opening using the dimensions in the template. The holes must match the holes in the lower flange of the bottom duct. 10 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...
  • Page 11 In-bottom/Out-back Cooling Kit for FA09-FA10 Installation Guide Installation 4x Ø 4 (0.2) 275 (10.8) 208 (8.2) 201 (7.9) 64 (2.5) 51 (2.0) Illustration 8: FA09 Base Plate Template Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 11...

  • Page 12: Mounting The Frequency Converter

    Slowly push the top of the frequency converter back against the mounting plate until the top 2 pem nuts line up with the holes in the frequency converter. Secure the top of the frequency converter using 2 M10x30 screws. Torque all M10x30 screws to 19 Nm (170 in-lb). 12 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...
  • Page 13 2.8 Installing the Duct Support Plate The duct support plate attaches the bottom duct to the lower end of the frequency converter. To install the duct support plate, use the following steps. Refer to Illustration Procedure Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 13...
  • Page 14 Place 1 rubber seal strip on the outside bottom edge of the inner sleeve of the duct, and 1 rubber seal strip on the upper inside edge of the outer sleeve of the duct. 14 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...
  • Page 15 Place the holes in the lower flange of the duct over the holes surrounding the opening in the plate. Fasten 4 M5x10 screws (T25) through the holes in the lower flange of the duct, securing it to the base plate. Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 15...
  • Page 16 2.11 Installing the Back Vent To install the back vent, use the following steps. Refer to Illustration Procedure Slide 6 clip-on nuts over the edge of the vent opening in the backplate of the cabinet. 16 | Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252...
  • Page 17 The FA09 kit requires 6 screws, and the FA10 kit requires 8 screws. Illustration 14: Installation of Back Vent Clip-on nut Back vent gasket (outer) Back vent gasket (inner) M6x12 screw Back vent M5x18 screw Danfoss A/S © 2022.03 AN371942757356en-000101 / 136R0252 | 17...
  • Page 18 Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product.

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176f4040176f4041

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