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iC7-Automation
User Manuals: Danfoss iC7-Automation Converter
Manuals and User Guides for Danfoss iC7-Automation Converter. We have
5
Danfoss iC7-Automation Converter manuals available for free PDF download: Application Manual, Design Manual, Operating Manual, Installation Manual
Danfoss iC7-Automation Application Manual (382 pages)
Brand:
Danfoss
| Category:
I/O Systems
| Size: 5 MB
Table of Contents
Table of Contents
4
AC Brake
18
DC Hold
18
Load Sharing
18
Protection Features
18
Grid Protection
18
Drive Protection Features
18
Motor Protection Features
18
Protection of External Filters or Brake Resistors
19
Automatic Derating
19
Monitoring, Logging and History Log
19
Monitoring Features in Motion
19
Event Log
19
Logging and Storage of Data
19
Functional Safety
19
Software Tools
20
Overview of Software Tools
20
Mydrive® Select
20
Mydrive® Harmonics
20
Mydrive® Ecosmart
20
Mydrive® Insight
20
Security Features
20
Motor Control Features for FVC+ and VVC+ Control
21
Compatibility of Motor Control Features for FVC+ and VVC+ Control in Motion
21
High Frequency Voltage Injection
23
Position Control and Motion Features
24
Position Control
24
Position Control Overview
24
Control Configurations
24
Control Loop
26
Position Feedback and the Actual Position
27
Linear Versus Rotary Axis
27
Unit Scaling
28
Position Monitoring
29
Software Position Limits
29
Hardware End Limits
30
Positioning Mode
30
Positioning Types
30
Profile Generator and Reference Handling
32
Control and Status Signals
33
Gear Mode
34
Overview of Gear Mode
34
Synchronization Types
35
Gear Generator and Reference Handling
37
Control and Status
38
Master
38
Homing
39
Overview of Homing
39
One Time Homing Methods
39
Homing on the Fly
41
Control and Status Signals
41
Touch Probe
42
Overview of Touch Probe
42
Control and Status Signals
43
Distance Measurement
43
Superimposed Movement
44
Profidrive - Standard Telegram
48
Overview of Profidrive - Standard Telegram 1
48
Control Word (CTW) in Profidrive Standard Telegram 1
48
Status Word (STW) in Profidrive Standard Telegram 1
49
Profidrive State Machine
50
IC Speed Profile
51
Overview of IC Speed Profile
51
Control Word (CTW) in IC Speed Profile
52
Status Word (STW) in IC Speed Profile
53
IC Motion Profile
54
Overview of IC Motion Profile
54
IC Motion Profile Control and Status Words
54
Speed Reference and Actual Speed
56
Position Reference and Actual Position
57
User Interfaces
58
Overview of User Interfaces
58
Control Panel
58
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Danfoss iC7-Automation Design Manual (224 pages)
Liquid-cooled System Modules
Brand:
Danfoss
| Category:
Control Unit
| Size: 25 MB
Table of Contents
Table of Contents
3
Introduction
11
Purpose of this Design Guide
11
Additional Resources
11
Planning and Design Support Materials
11
Overview of Available Planning and Design Support Materials
11
Locating Support Information
12
Version History
12
Abbreviations
12
Recommended Disposal
13
Safety
14
Safety Symbols
14
General Safety Considerations
14
Target Group and Necessary Qualifications
15
Danfoss Ic7 Series
16
Overview of Ic7 Series
16
Overview of the Ic7 Series Liquid-Cooled System Modules
17
System Modules
17
Control System of the System Modules
19
Contents of the Delivery
20
Description of the Frame Designation
20
Weights
20
Common DC Bus Drive System
21
Description of the Model Code
22
Labels on the Products
23
Labels on the System Module
23
Labels on Other Components
24
Product Label
25
Lifting the Product
26
Lifting the System Modules
26
Lifting the System Modules with Integration Unit
26
Lifting the Filters
27
Mechanical Installation Considerations
28
Storing the System Module
28
Requirements for the Cabinet
28
Mechanical Installation
28
Installation Requirements
28
Installation Directions
28
Installing System Modules
28
Installing System Modules into a Cabinet Vertically
28
Installing System Modules into a Cabinet Horizontally
30
Installing System Modules into a Cabinet on Their Backsides
30
Installing System Modules with Integration Units
31
Installing System Modules with Integration Units into a Cabinet Vertically
31
Installing System Modules with Integration Units into a Cabinet Horizontally
33
Installing System Modules with Integration Units into a Cabinet on Their Backsides
34
Installing Filters
35
Installing L Filter into a Cabinet, 400 A, 1000 a
35
Installing L Filter into a Cabinet, 1640 a
35
Cooling Requirements
37
Safety in Liquid-Cooling
37
General Information on Cooling
37
Coolant
39
Quality Requirements for the Purified Water
39
Purified Water as Coolant
39
Antifreeze MIX as Coolant
39
Temperature of the Coolant
40
Cooling System
40
Materials
40
Heat Exchanger
41
Flow Rate of the Coolant
41
Flow Rates in Parallel Power Units
42
Volume of the Pipe
43
Pressure Drop and Correction Factors
44
Pressure Drop of IM10L, IM12L, AM10L, AM12L, DM10L and DM12L
45
Pressure Drop of AR10L, IR10L, and Filters
46
Pressure Drop of AR12L, IR12L, and Filters
48
Pressure Drop of the Grid-Side L Filter
50
Pressure Drop of DR10L, DR12L, and Filters
51
Cooling Circuit Connectors
52
Pipe Ferrules
53
Insertion of Pipes into Cooling Circuit Connectors
53
Inlet and Outlet Connectors of System Modules
54
Inlet and Outlet Connectors of System Modules with Integration Units
55
Inlet and Outlet Connectors of the L Filter
56
Cooling Circuit Pipes
56
Bending Pipes in the Air
57
Bending Pipes with a Bending Jig
58
Filling the Cooling System
59
Condensation
62
Air Cooling Requirements
62
Electrical Installation
65
Fuses of the Drive System
65
Guidelines for DC Connections of System Modules
65
Grounding Principles
67
Cable Requirements
67
Requirements for DC-Source Cables of DC/DC Converters
68
Prerequisites for Cable Installation
68
Recommended Installation of Motor Cables
70
Field Cabling Installation
71
Installation of Cables with the Power Terminal Adapter
71
Installing the DC Fuses to the DC Terminals
71
DC-Bus Connection Inductance
73
Auxiliary Power Connection, INU
73
Indicator Light Definitions
74
Installation in an IT System
75
Changing the EMC Protection Level, AR10L
77
Changing the EMC Protection Level, AR12L
78
Changing the EMC Protection Level, LC Filter, OF7Z1, 380 a
79
Changing the EMC Protection Level, LC Filter, OF7Z1, 760 a
80
Filters
81
Du/Dt Filter
81
Common-Mode Filter
83
LC Filter
85
DC Filter
85
Auxbus Communication
85
Usage of Auxbus
85
Auxbus Cable Requirements
87
Auxbus Grounding Principles
88
The Pre-Charging Unit
88
Derating
90
Derating of Switching Frequency, INU
90
Derating of Coolant Temperature
90
Derating of Voltage Imbalance, AFE/GC
90
Derating of DC-Bus Voltage
91
Modulator Types
91
Control Unit
93
Modular Control Unit
93
Control Board
94
Definitions of the Indicator Lights on the Control Board
95
Control Board Connections
96
Star Coupler Board
97
Definitions of the Indicator Lights on the Star Coupler Board
100
Star Coupler Board Connections
100
I/O and Relay Option Connections
101
I/O and Relay Option Interface
104
Analog Inputs
104
Analog Outputs
104
Digital Inputs
105
Digital Outputs
105
Relay Outputs
106
Analog Reference Voltage Output
107
DC Voltage Output
107
Thermistor Input
107
Assembling the Control Unit Mounting Plates
107
Attaching the Control Unit Mounting Plates
108
Installing the Control Unit
109
Installing Boards to the Modular Control Unit
109
Connecting the Fieldbus Cable and the Fiber Cables
110
Installing the Control Cables into the Control Terminals
111
Connecting the Control Panel
112
Fiber Cable Requirements
112
Maintenance
113
Preventive Maintenance Recommendations
113
Maintenance Log for Cooling System
116
Using the Product Modified Label
116
Replacing the RTC Battery
117
Removing the System Module from the Integration Unit
118
Installing the System Module in the Integration Unit
121
Draining the System Modules
123
Draining the System Modules, System Modules with Integration Units, and Filters
123
Draining the Power Units for Xr10L and Xr12L
124
Specifications
126
Tightening Torques
126
Dimensions
127
Dimensions of the Inverter Module, IM10L, AFE/GC Module, AM10L, and DC/DC Converter Module, DM10L
127
Dimensions of the Inverter Module, IR10L
128
Dimensions of the Active Front-End Module/Grid Converter, AR10L
129
Dimensions of the DC/DC Converter, DR10L
130
Dimensions of the Inverter Module, IM12L, AFE/GC Module, AM12L, and DC/DC Converter Module, DM12L
131
Dimensions of the Inverter Module, IR12L
132
Dimensions of Active Front-End Module/Grid Converter, AR12L
133
Dimensions of the DC/DC Converter, DR12L
134
Dimensions of the LC Filter for AM10L
135
Danfoss iC7-Automation Design Manual (132 pages)
Air-cooled Enclosed Drives
Brand:
Danfoss
| Category:
DC Drives
| Size: 19 MB
Table of Contents
Table of Contents
3
Introduction
9
Purpose of this Design Guide
9
Additional Resources
9
Planning and Design Support Materials
9
Overview
9
Locating Support Information
10
Version History
10
Abbreviations
10
Recommended Disposal
11
Safety
12
Safety Symbols
12
General Safety Considerations
12
Target Group and Necessary Qualifications
13
Danfoss Ic7 Series
15
Overview of Ic7 Series
15
Product Overview
16
The Air-Cooled Enclosed Drives
16
Interior Views of the Products
16
Interior View of the Cabinet, FE9
16
Interior View of the Cabinet, FE10
18
Interior View of the Cabinet, AE10 + IE10
20
Interior View of the Cabinet, 2 X AE10 + 2 X IE10
22
Interior View of the Cabinet, AE11 + IE11
23
Interior View of the Cabinet, 2 X AE11 + 2 X IE11
24
Description of the Frame Designation
25
Weights
25
Description of the Model Code
26
Product Label
26
Labels on the Power Units
27
Lifting the Enclosed Drive
27
Mechanical Installation
30
Storing the Enclosed Drive
30
Storage Requirements
30
Storage of 2-12 Months
30
Storage of over 12 Months (FE9 and FE10)
30
Storage of Several Years
30
Installation Requirements
30
Installing the Enclosed Drive
30
Installing the Enclosed Drives Back to Back
31
Installing the IP21 Top Cover
32
Cooling Requirements
33
General Cooling Requirements
33
Default Cooling
34
Cooling Options
35
Installing the Back-Channel Cooling Option
36
Electrical Installation
39
Fuse Guidelines
39
Grounding Principles
39
Cable Requirements
39
Brake Cable Requirements
40
Prerequisites for Cable Installation
41
Installing Power Cables
42
Installing the Power Cables through the Bottom
42
Installing the Power Cables through the Top (+KCIT or +KDOT)
44
Installing the Brake Cables, FE9, FE10
45
Power Cabling Floor Components, UL
46
Parameter Settings for IT Mains
46
Disconnecting the Du/Dt Filter Capacitors
47
Control and Option Installation
48
General Information of the Control Compartment
48
Control Compartment Door Elements
48
Control Compartment Internal Elements
50
Control Compartment Connections
53
Star Coupler Board
54
I/O and Relay Option Connections
56
I/O and Relay Option Interface
59
Analog Inputs
59
Analog Outputs
60
Digital Inputs
60
Digital Outputs
61
Relay Outputs
61
Analog Reference Voltage Output
62
DC Voltage Output
62
Thermistor Input
63
Control Cable Routing
63
Installing Boards to the Modular Control Unit
66
Installing the Control Cables
67
Requirements for the Control Cables
67
Maintenance
71
Preventive Maintenance Recommendations
71
Using the Product Modified Label
73
Replacing the RTC Battery
73
Cleaning or Replacing the Door Filters
74
Specifications
76
Tightening Torques
76
Dimension Illustrations
77
Dimensions of the Enclosed Drive, FE9
77
Dimensions of the Enclosed Drive, FE10
78
Dimensions of the Enclosed Drive, AE10, AE11, IE10, IE11
79
Dimensions for Default Cooling, FE9
81
Dimensions for Default Cooling, FE10
82
Dimensions for Default Cooling, AE10, AE11, IE10, IE11
83
Dimensions for Back-Channel Cooling Option, FE9
84
Dimensions for Back-Channel Cooling Option, FE10
85
Dimensions for Back-Channel Cooling Option, AE10, AE11, IE10, IE11
86
Dimensions for the Cooling Air Output Flange Option, FE9
87
Dimensions for the Cooling Air Output Flange Option, FE10
88
Dimensions for the Cooling Air Output Flange Option, AE10, AE11, IE10, IE11
89
Dimensions of the Control Board
90
Dimensions of the I/O and Relay Option
91
Dimensions of an Option Board
92
Dimensions of the 4-Port Star Coupler Board
93
Dimensions of the 8-Port Star Coupler Board
94
Dimensions of the 16-Port Star Coupler Board
95
Wiring Diagrams
96
Wiring Diagram, FE9, FE10
96
Wiring Diagram, AE10+IE10, 385-590 a
97
Wiring Diagram, AE11+IE11, 658-880 a
99
Wiring Diagram, 2 X AE10+2 X IE10, 1000-1100 a
101
Wiring Diagram, 2 X AE11+2 X IE11, 1260-1710 a
103
Pre-Charging Control Wiring Diagram, AE10, AE11, IE10, IE11
104
The Pre-Charging Function
106
Options
106
Available Options for the Enclosed Drives
106
STO/SS1 Push Button on Door (+ILSS)
107
Auxiliary AC Supply (+IHAS)
108
Cable Sizes
108
General Cable Size Information
108
Mains Cable Size Recommendations, 380-500
109
Motor Cable Size Recommendations, 380-500
111
Mains Cable Size Recommendations, UL
113
Motor Cable Size Recommendations, UL
114
Brake Cable Size Recommendations
115
Brake Cable Size Recommendations, UL
116
Fuses
116
Fuse Size Tables
116
AC Fuses, 380-500 V AC
117
DC Fuses, 465-800 V DC
118
External Fuses on External Supply for Input Devices
118
Current Ratings
119
General Current Rating Information
119
Current Ratings for 6-Pulse Enclosed Drives, FE9 and FE10, 400 V AC
120
Current Ratings for 6-Pulse Enclosed Drives, FE9 and FE10, UL, 460 V AC
120
Current Ratings for 6-Pulse Enclosed Drives, FE9 and FE10, 500 V AC
120
Current Ratings for Regenerative AFE, 400 V AC
121
Current Ratings for Regenerative AFE, UL, 460 V AC
122
Current Ratings for Regenerative AFE, 500 V AC
122
Current Ratings for Low-Harmonic AFE, 400 V AC
123
Current Ratings for Low-Harmonic AFE, UL, 460 V AC
124
Current Ratings for Low-Harmonic AFE, 500 V AC
125
Technical Data
125
Mains Connections
125
Motor Connections
126
Ambient Conditions
127
Emc (Iec 61800-3)
128
Protections
128
Product Compliance
129
Efficiency
129
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Danfoss iC7-Automation Operating Manual (42 pages)
Brand:
Danfoss
| Category:
Industrial Equipment
| Size: 8 MB
Table of Contents
Table of Contents
3
Introduction
5
Purpose of the Operating Guide
5
Additional Resources
5
Safety Symbols
5
Qualified Personnel
5
Safety Precautions
5
Abbreviations
7
Version History
7
Overview
8
Ethernet/Ip Features and Technical Data
8
Communication Profiles and Objects
8
IC Speed Profile
9
Control Word (CTW) in IC Speed Profile
9
Status Word (STW) in IC Speed Profile
10
Profidrive
11
Control Word (CTW) in Profidrive
11
Status Word (STW) in Profidrive
12
Profidrive State Machine
13
Network Topologies
14
Line Topology
14
Star Topology
15
Ring Topology
16
Fieldbus Cable Connections
17
Prerequisites for Installation
17
Installation in Frequency Converters
17
Communication Interface X1/X2 in Frames FA02-FA12
17
Communication Interface X1/X2 in Frames FK06-FK12
17
Installation in System Modules
18
Communication Interface X1/X2 in System Modules
18
EMC-Compliant Installation
19
Grounding
19
Cable Routing
19
Ethernet/Ip Configuration
21
Configuring Ethernet Interface
21
General Connectivity Settings
21
Configuring Ethernet/Ip Scanner
23
Configuring Rockwell Scanner
24
Configuring Ethernet/Ip Connections
26
IO Connection Settings
26
Class-1 Connection
28
I/O Assembly Instances
28
Connection Manager
28
Transport Types
28
Class-3 Connection
29
Unconnected Messages, UCMM
29
Ic7-Automation Reference Handling
29
Troubleshooting
31
Configuring Port Mirroring Settings
31
Identifying a Drive
31
Fieldbus Indicator Leds
31
Ethernet/Ip Report
34
Ethernet/Ip Features
35
Supported CIP Objects
35
Class ID 0X01 Identity Object
35
Supported Services in Class ID 0X01
35
Class ID 0X04 Assembly Objects
36
Class ID 0X06 Connection Manager
36
Class ID 0X47 DLR (Device Level Ring)
36
Class ID 0X48 Quality of Service Object
37
Class ID 0Xf5 TCP/IP Interface Object
37
Class ID 0Xf6 Link Object
38
Danfoss iC7-Automation Installation Manual (36 pages)
Frequency Converters
Brand:
Danfoss
| Category:
Media Converter
| Size: 5 MB
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