Fan power board replacement for fx11–fx12, frequency converters (6 pages)
Summary of Contents for Danfoss iC7 Series
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Operating Guide iC7 Series Cooling Modules 76 kW and 152 kW drives.danfoss.com...
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Series Cooling Modules Operating Guide Contents Contents Introduction Purpose of this Operating Guide Additional Resources Version History Abbreviations Disposal Safety Safety Symbols General Safety Considerations Target Group and Necessary Qualifications Designated Use Safe Operation Product Overview Product Variants Description of the Model Code...
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Series Cooling Modules Operating Guide Contents 7.8.4 Leakage Sensor (LS11) 7.8.5 Ambient Temperature/Humidity Sensor (TE21/ME21) 7.8.6 3-way Valve Actuator (FV11) Control Unit Control Compartment Overview Internal Components of the Control Compartment Fieldbus Protocols Starting the Cooling Module Commissioning the Cooling Module Maintenance 10.1...
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Other resources are available to understand advanced functions and operation of the product. • AMFI1256 Cooling Module Application Manual – the parameters and fault codes • iC7 Series Liquid-cooled System Modules Operating Guide • VACON Ethernet Option Boards Installation Guide – fieldbus installation ®...
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Make sure that all personnel working on or with the product have read and understood this manual and the additional product-specific manuals. Do not hesitate to contact Danfoss, if you are unclear of the given information, or if you are miss- ing information.
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When working with the cooling module together with the AC drive, also follow the safety instructions in the iC7 Series Liquid- cooled System Modules Operating Guide to prevent any accidents. Retain these operating instructions during the entire life cycle of the cooling module.
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Series Cooling Modules Operating Guide Product Overview 3 Product Overview 3.1 Product Variants The cooling module is available in different variants based on the protection rating, the cooling power, and the number of pumps. The enclosed cooling module has the protection rating IP54, and the standalone cooling module has the protection rating IP23. The available cooling power is 76 kW or 152 kW.
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Series Cooling Modules Operating Guide Receiving the Product 4 Receiving the Product 4.1 Checking the Shipment Procedure Examine the packaging and the cooling module for transport damage. If the cooling module was damaged during transport, contact the cargo insurance company or the carrier.
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Series Cooling Modules Operating Guide Receiving the Product Lifting point Lift the cooling module into a vertical position. Lift the cooling module to the required location. Horizontal lifting of the standalone cooling module Remove the plywood package frame and the cooling module fixing brackets.
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Series Cooling Modules Operating Guide Mechanical Installation Table 5: Cabinet Size Plus code Cabinet width, depth, and height [mm (in)] +SAP1 400 x 600 x 2000 (15.7 x 23.6 x 78.7) +SAP2 600 x 600 x 2000 23.6 x 23.6 x 78.7) Procedure To connect the standalone cooling module into the cabinet, design and manufacture special attachment parts.
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Series Cooling Modules Operating Guide Mechanical Installation Illustration 7: Mounting Holes of the Standalone Cooling Module Through hole, use an M8 screw Thread hole, M8 Through hole, use an M8 screw. Pre-attach- ed screw and nut. For the mounting holes that have a screw and a nut pre-attached, remove the nut. When attaching the cooling module, replace the nut with a threaded support part (rivet nut).
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Series Cooling Modules Operating Guide Mechanical Installation Illustration 9: Mounting Holes of the Enclosed Cooling Module The mounting holes at the top The mounting holes at the bottom If the enclosed cooling module is right next to the drive cabinet, do these steps.
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These requirements can be calculated by fol- lowing the instructions in the relevant drive manual, for example, iC7 Series Liquid-cooled Systems Modules Operating Guide. The plate heat exchanger (HX11) connects the drive circuit and the external circuit thermally.
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Series Cooling Modules Operating Guide Cooling Installation N O T I C E DAMAGE TO SYSTEM FROM THE USE OF HYDROCARBONS Hydrocarbons damage the rubber seals of the cooling system. Do not use hydrocarbons (for example mineral oil) as coolant. Do not mix hydrocarbons to coolant.
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Series Cooling Modules Operating Guide Cooling Installation Table 7: Transfer Piping Length Pipe characteristics Maximum pipe length [m] Straight line, DN65 pipe With limitations If the cooling module is delivered as a part of a drive, and is in the same line-up, the connections between the cooling module and the drive are pre-made.
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Series Cooling Modules Operating Guide Cooling Installation 6.14 Draining the Cooling System Procedure Power off the cooling module. Connect draining hoses to valves V212 and V213. 6.13 Location of Valves and Instrumentation. Open valves V211, V212, and V213. ...
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Series Cooling Modules Operating Guide Cooling Installation Remove the actuator mounting plate, marked with the text ”FV11”. The plate is mounted with 4 size M5x10 TX screws. Illustration 20: Removing the Mounting Plate of the Valve Actuator Before removing the valve actuator, adjust the valve to one of the extreme positions, 0º (bypass), or 90º (via HEX).
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+SAP1: V112 or V121 +SAP2: V112 and V113 or V121 and V122 Do the procedure to fill the drive according to the drive specification. See the iC7 Series Liquid-cooled System Modules Operating Guide. Close the valve V218 after liquid comes out from it.
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Series Cooling Modules Operating Guide Cooling Installation • Check that all pipes and hoses are connected. • Check that all the valves are open or closed as they should be. Valves in +SAP1 Valves in +SAP2 Position V112, V121...
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Series Cooling Modules Operating Guide Electrical Installation 7 Electrical Installation 7.1 Electrical Safety D A N G E R SHOCK HAZARD FROM AUXILIARY VOLTAGE The main switch does not disconnect the auxiliary voltage, if the auxiliary voltage is supplied externally. Contact with this voltage can cause death or serious injury.
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Series Cooling Modules Operating Guide Electrical Installation W A R N I N G UNEXPECTED PUMP STARTS In dual-pump cooling modules, if the service mode is activated with the Service switch -SF3 in the AUTO mode, the running pump is selected randomly. This can damage the equipment and cause personal injury.
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Series Cooling Modules Operating Guide Electrical Installation 7.8.4 Leakage Sensor (LS11) The leakage sensor (LS11) is on the leakage plate at the bottom of the cooling module. The function of the sensor is to give a signal to the control unit, when there is liquid on the leakage plate. The liquid can be from a leak in one of the circuits, or from condensa- tion on colder pipe surfaces due to high relative humidity of the air.
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Series Cooling Modules Operating Guide Control Unit 8.3 Fieldbus Protocols The available fieldbus protocols: • PROFINET IO • EtherNet/IP • Modbus TCP • Modbus RTU • BACnet MSTP • Metasys N2 The cooling module can be connected to fieldbus with an RS485 or an Ethernet cable. If an RS485 cable is used, connect it to termi- nals A and B of the standard I/O board.
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10.1 Preventive Maintenance Recommendations Generally, all technical equipment, including iC7 Series Cooling Modules, need a minimum level of preventive maintenance. Regular maintenance is recommended to ensure trouble-free operation and long life of the cooling module. It is also recommended, as a good service practice, to record a maintenance log with counter values, date, and time describing the maintenance and service actions.
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The pre-mixed coolants contain specific percentages of glycol and inhibitor for and inhibitor findings antifreeze and corrosion protection. The advantage of using a pre-mixed coolant coolant is that the chemical composition is within Danfoss specifications, and there is no need for analyzing the coolant. Demineralized 1 year Based on Only use demineralized, deionized, or distilled water in the coolant solution.
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Series Cooling Modules Operating Guide Specifications Item/function Data Allowed materials in the AC drive Aluminum. cooling system Stainless steel AISI316. Plastic (PVC not allowed). Elastomers (EPDM, NBR, FDM). Pipe connections External circuit: DN50 pipe with Axilock-S coupling, DIN/ANSI flanges Drive circuit: DN50 pipe with Axilock-S coupling, DIN/ANSI flanges Axilock-S couplings are included in the delivery.
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Series Cooling Modules Operating Guide Index Description.................... 46 Storage......................13 Pressurized water..................34 Suction block....................23 Product variants....................11 Supervision..................... 24 Protection rating...................11 Supply pressure..................66, 67 Pump......................39, 44 Symbols......................9 Pump contactors..................43 Pump select switch..................48 Purified water..................26, 27 Temperature sensor Purpose of the guide..................
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Danfoss can accept no responsibility for possible errors in catalogs, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.
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