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C0-USER-M
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AutomationDirect C0-USER-M Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Chapter 1: Getting Started
Introduction
Conventions Used
Before You Begin
Step 1: Install Programming Software
Step 2: Launch Programming Software
Step 3: Create a Project
Step 4: Compile and Save Project
Step 5: Apply Power
Step 6: Establish PC to PLC Communications
Step 7: Write Project into PLC
Step 8: Place PLC in RUN Mode
Step 9: Test Project Using Data View Monitor
Step 10: Y001 Output on
Additional Training Resources
Overview of PLC System
PLC Units
Basic PLC Units
Built-In I/O (Basic PLC Units)
Standard PLC Units
Built-In I/O (Standard PLC Units)
Analog PLC Units
Built-In I/O (Analog PLC Units)
Ethernet Basic PLC Units
Built-In I/O (Ethernet Basic PLC Units)
Ethernet Standard PLC Units
Built-In I/O (Ethernet Standard PLC Units)
Ethernet Analog PLC Units
Built-In I/O (Ethernet Analog PLC Units)
Communication Ports
Memory
I/O Modules
Power Supply
Programming Software
PC Requirements
Data Types
Memory Types
I/O Numbering System
PLC Operation
Introduction
PLC Operating System
PLC Operating Modes
Stop Mode
Run Mode
Read Inputs
Service Peripherals and Force I/O
Update System Control (SC) Relays and System Data (SD) Registers
Solve Application Program
Write Outputs
Diagnostics
Power Budgeting
What Is Power Budgeting
Power Budget Calculation
Power Budget Example
Power Budgeting Using the CLICK Programming Software
General Specifications
General Specifications (All CLICK PLC Units)
PLC Unit Specifications
Common Specifications
PLC LED Status Indicators
Memory Map
Basic PLC Unit Specifications
C0-00DD1-D - 8 DC Input/6 Sinking DC Output Micro PLC
C0-00DD2-D - 8 DC Input/6 Sourcing DC Output Micro PLC
C0-00DR-D - 8 DC Input/6 Relay Output Micro PLC
C0-00AR-D - 8 AC Input/6 Relay Output Micro PLC
Standard PLC Unit Specifications
C0-01DD1-D - 8 DC Input/6 Sinking DC Output Micro PLC
C0-01DD1-D - 8 DC Input/6 Sinking DC Output Micro PLC (Continued)
C0-01DD2-D - 8 DC Input/6 Sourcing DC Output Micro PLC
C0-01DR-D - 8 DC Input/6 Relay Output Micro PLC
C0-01AR-D - 8 AC Input/6 Relay Output Micro PLC
Analog PLC Unit Specifications
Analog In/2 Analog out Micro PLC
C0-02DD2-D - 4 DC Input/4 Sourcing DC Output
C0-02DR-D - 4 DC Input/4 Relay Output; 2 Analog In/2 Analog out Micro PLC
Ethernet Basic PLC Unit Specifications
C0-10DD1E-D - 8 DC Input/6 Sinking DC Output Micro PLC
C0-10DD2E-D - 8 DC Input/6 Sourcing DC Output Micro PLC
C0-10DRE-D - 8 DC Input/6 Relay Output Micro PLC
C0-10ARE-D - 8 AC Input/6 Relay Output Micro PLC
Ethernet Standard PLC Unit Specifications
C0-11DD1E-D - 8 DC Input/6 Sinking DC Output Micro PLC
C0-11DD2E-D - 8 DC Input/6 Sourcing DC Output Micro PLC
C0-11DRE-D - 8 DC Input/6 Relay Output Micro PLC
C0-11ARE-D - 8 AC Input/6 Relay Output Micro PLC
Ethernet Analog PLC Unit Specifications
C0-12DD1E-D - 4 DC Input (Sink/Source)/4 Sinking DC Output
Analog Voltage/Current Input
Analog Voltage/Current Output Micro PLC
C0-12DD2E-D - 4 DC Input (Sink/Source)/4 Sourcing DC Output
Analog Voltage/Current Input
Analog Voltage/Current Output Micro PLC
C0-12DRE-D - 4 DC Input (Sink/Source)/4 Relay Output
Analog Voltage/Current Input
Analog Voltage/Current Output Micro PLC
C0-12ARE-D - 4 AC Input/4 Relay Output
Analog Voltage/Current Input
Analog Voltage/Current Output Micro PLC
C0-12DD1E-1-D - 4 DC Input (Sink/Source)/4 Sinking DC Output
Analog Current Input
Analog Current Output Micro PLC
C0-12DD2E-1-D - 4 DC Input (Sink/Source)/4 Sourcing DC Output
Analog Current Input
Analog Current Output Micro PLC
C0-12DRE-1-D - 4 DC Input (Sink/Source)/4 Relay Output
Analog Current Input
Analog Current Output Micro PLC
C0-12ARE-1-D - 4 AC Input/4 Relay Output
Analog Current Input
Analog Current Output Micro PLC
C0-12DD1E-2-D - 4 DC Input (Sink/Source)/4 Sinking DC Output
Analog Voltage Input
Analog Voltage Output Micro PLC
C0-12DD2E-2-D - 4 DC Input (Sink/Source)/4 Sourcing DC Output
Analog Voltage Input
Analog Voltage Output Micro PLC
C0-12DRE-2-D - 4 DC Input (Sink/Source)/4 Relay Output
Analog Voltage Input
Analog Voltage Output Micro PLC
C0-12ARE-2-D - 4 AC Input (Sink/Source) /4 Relay Output
Analog Voltage Input
Analog Voltage Output Micro PLC
I/O Module Specifications
I/O Terminal Block Specifications for Cpus and I/O Modules
LED Indicators
C0-08ND3 - 8-Point Sink/Source DC Input Module
C0-08ND3-1 - 8-Point Sink/Source DC Input Module
C0-16ND3 - 16-Point Sink/Source DC Input Module
C0-08NE3 - 8-Point Sink/Source AC/DC Input Module
C0-16NE3 - 16-Point Sink/Source AC/DC Input Module
C0-08NA - 8-Point AC Input Module
C0-08TD1 - 8-Point Sinking DC Output Module
C0-08TD2 - 8-Point Sourcing DC Output Module
C0-16TD1 - 16-Point Sinking DC Output Module
C0-16TD2 - 16-Point Sourcing Output Module
C0-08TA - 8-Point AC Output Module
C0-04TRS - 4-Point Relay Output Module
C0-08TR - 8-Point Relay Output Module
C0-16CDD1 - 8-Point DC Input and 8-Point DC Sinking Output Module
C0-16CDD2 - 8-Point DC Input and 8-Point DC Sourcing Output Module
C0-08CDR - 4-Point DC Input and 4-Point Relay Output Module
C0-04AD-1 - 4-Channel Analog Current Input Module
C0-04AD-2 - 4-Channel Analog Voltage Input Module
C0-04RTD - 4-Channel RTD Input Module
C0-04THM - 4-Channel Thermocouple Input Module
C0-04DA-1 - 4-Channel Analog Current Output Module
C0-04DA-2 - 4-Channel Analog Voltage Output Module
C0-4AD2DA-1 - 4-Channel Analog Current Input and 2-Channel Analog Current Output Module
C0-4AD2DA-2 - 4-Channel Analog Voltage Input and 2-Channel Analog Voltage Output Module
C0-4AD2DA-2 - 4-Channel Analog Voltage Input and 2-Channel Analog Voltage Output Module (Continued)
Power Supply Specifications
C0-00AC Power Supply
C0-01AC Power Supply
PSP24-DC12-1 DC-DC Converter
Accessories
Chapter 3: Installation and Wiring
Safety Guidelines
Plan for Safety
Three Levels of Protection
Orderly System Shutdown
System Power Disconnect
Emergency Stop Circuits
Introduction to the CLICK PLC Mechanical Design
CLICK PLC Units
Component Locations on Analog PLC Units
Component Locations on Ethernet PLC Units
CLICK I/O Modules
CLICK Power Supplies
Battery Backup (Standard, Analog and Ethernet PLC Units)
Mounting Guidelines
Environmental Specifications
Agency Approvals
CLICK Unit Dimensions
Enclosures
Panel Layout and Clearances
Installing the CLICK PLC
Connecting the Modules Together
Mounting CLICK PLC System on DIN Rail
Optional Mounting Method
Wiring Guidelines
Power Input Wiring to Click Power Supply
Power Input Wiring to CLICK PLC
Fuse Protection
Planning the I/O Wiring Routes
Wiring I/O Modules
Ziplink Wiring System Compatibility Matrix for CLICK Plcs
I/O Wiring Checklist
System Wiring Strategies
PLC Isolation Boundaries
Powering I/O Circuits
Sinking/Sourcing Concepts
I/O "Common Terminal" Concepts
DC Input Wiring Methods
DC Output Wiring Methods
Relay Outputs - Wiring Methods
Relay Outputs - Transient Suppression for Inductive Loads in a Control System
Analog I/O Configuration
Terminal Block Wiring - Analog PLC Units
Terminal Block Wiring - Expansion Analog I/O Modules
Configuration in the CLICK Programming Software
Analog PLC Units
Analog I/O Modules
Analog I/O Monitoring
High-Speed Input Configuration
Wiring Examples High Speed Inputs
3-Wire Sensors
Chapter 4 - PLC Communications
Introduction
PLC Communication Ports Specifications
LED Status Indicators
Steps to Using the CLICK PLC Communications
Typical Communication Applications
Port 1 (RS-232) - Modbus RTU Slave Mode Only
Port 1 (Ethernet) - Modbus TCP
Port 2 (RS-232) - Modbus RTU or ASCII
Port 3 (RS-485 - Modbus RTU or ASCII)
W-1: Com Port 1 & 2 (RS-232) Wiring
W-2: Com Port 1 (Ethernet) Wiring
W-3: Com Port 3 Wiring
C-1: Com Port 1 (RS-232) Setup
C-2: Com Port 1 (Ethernet) Setup
C-3: Com Port 2 Setup (Modbus RTU)
C-4: Com Port 2 Setup (ASCII)
C-5: Com Port 3 Setup (Modbus RTU)
C-6: Com Port 3 Setup (ASCII)
P-1: Modbus Slave (Server) Programming
P-2: Modbus Master Programming (Modbus RTU)
P-3: Modbus Client (Modbus TCP) Programming
P-4: ASCII Receive Programming
P-5: ASCII Send Programming
Chapter 5: Maintenance
PLC Maintenance
Check LED Indicators
Project Backup
Check Operating Environment
Check Physical Condition
Check Project Functionality
Check the PLC Program from CLICK PLC Programming Software
Chapter 6 - Troubleshooting
Troubleshooting Direction
PLC Unit Troubleshooting
Toggle Switch
LED Indicators
Power Supply Troubleshooting
The Input Voltage Measures Less than 20VDC
The Input Voltage Measures Greater than 28VDC
How to Check the Power Budget
I/O Module Troubleshooting
Input Module Troubleshooting
Output Module Troubleshooting
How to Check the I/O Configuration
How to Check the I/O Status
Replacement of I/O Modules
Troubleshooting Electrical Noise Problems
Electrical Noise Problems
Reducing Electrical Noise
Error Codes
Error Codes
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Manual Number: C0-USER-M
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Table of Contents
Troubleshooting
Chapter 6 - Troubleshooting
284
PLC Unit Troubleshooting
285
Power Supply Troubleshooting
287
I/O Module Troubleshooting
288
Output Module Troubleshooting
289
Troubleshooting Electrical Noise Problems
292
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