Removing And Installing Fuel Gauge Sender; Checking Fuel Pump - Volkswagen Golf 2004 Workshop Manual

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
4.7 Removing and installing fuel gauge
sender
Removing
– Remove fuel delivery unit
– Release connector lugs on lines -3- and -4- and pull off.
– Lift retaining tabs -1- and -2- using a screwdriver and pull fuel
gauge sender off downwards -arrows-.
Installing
– Insert fuel gauge sender into guides on fuel delivery unit and
press upwards until it engages.
4.8

Checking fuel pump

Note
Check fuel filter connections for correct arrangement, before
starting to check the fuel pump
4.8.1 Checking delivery pressure of fuel pump
Special tools and workshop equipment required
♦ Pressure gauge -VAS 6550-
♦ Vehicle diagnosis tester
Test prerequisite:
• Fuses must be OK.
• Battery voltage at least 12 V
• All electrical consumers, e.g. lights and rear window heating,
must be switched off.
186
Rep. gr.20 - Fuel supply system
⇒ page 184
⇒ page 173