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Passat 2006
Volkswagen Passat 2006 Manuals
Manuals and User Guides for Volkswagen Passat 2006. We have
5
Volkswagen Passat 2006 manuals available for free PDF download: Workshop Manual, Service Training
Volkswagen Passat 2006 Workshop Manual (299 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 7.58 MB
Table of Contents
Table of Contents
3
Technical Data
7
Engine Number
7
Engine Data
7
Removing and Installing Engine
9
Removing Engine
10
Securing Engine to Assembly Stand
17
Notes on Installing
19
Assembly Mountings
20
Crankshaft Group
21
Dismantling and Assembling Engine
21
Assembly Overview - Poly V-Belt Drive
21
Removing and Installing Poly V-Belt
22
Assembly Overview - Toothed Belt Drive
24
Assembly Overview - Crankcase
29
Removing and Installing Sealing Flange and Flywheel
30
Renewing Crankshaft Sealing Flange - Flywheel End
31
Renewing Crankshaft Oil Seal - Pulley End
39
Removing and Installing Sealing Flange - Pulley End
41
Removing and Installing Engine Speed Sender G28
43
Pistons and Conrods
45
Assembly Overview - Pistons and Conrods
45
Piston and Cylinder Dimensions
46
Checking Piston Projection at TDC
46
Piston Rings, Cylinder Bore and Piston Installation Position
48
Crankshaft
50
Assembly Overview - Crankshaft
50
Crankshaft Dimensions
50
Pulling Needle Bearing out of and Driving into Crankshaft
51
Cylinder Head, Valve Gear
53
Cylinder Head
53
Assembly Overview - Cylinder Head
53
Removing and Installing Cylinder Head Cover
55
Removing, Installing and Tensioning Toothed Belt
57
Removing and Installing Cylinder Head
72
Checking Compression
77
Valve Gear
78
Assembly Overview - Valve Gear
78
Removing and Installing Roller Rocker Finger
80
Valves
82
Removing and Installing Camshafts
85
Removing and Installing Camshaft Oil Seal
90
Lubrication
92
Engine Oil
92
Oil Capacities - Golf, Golf Plus, Touran
92
Oil Capacities - Passat
92
Checking Engine Oil Level
92
Parts of Lubrication System (Golf, Golf Plus, Touran)
93
Assembly Overview - Oil Pump, Sump
93
Removing and Installing Oil Sump
95
Parts of Lubrication System (Passat)
98
Assembly Overview - Oil Pump, Sump, Balancer Shaft Module with Chain Drive
99
Removing and Installing Oil Pump (for Balancer Shaft Module with Chain Drive)
101
Removing and Installing Balancer Shaft Module with Chain Drive
104
Retrofitting Spur Gear Drive for Balancer Shaft Module
107
Assembly Overview - Oil Pump, Sump, Balancer Shaft Module with Spur Gear Drive
110
Removing and Installing Oil Pump (for Balancer Shaft Module with Spur Gear Drive)
113
Removing Balancer Shaft Module with Spur Gear Drive
113
Renewing Spur Gear for Crankshaft
114
Installing Balancer Shaft Module
117
Removing and Installing Oil Sump
123
Oil Filter Bracket, Oil Cooler, Oil Pressure and Oil Supply Line
126
Assembly Overview - Oil Filter Bracket and Oil Cooler
126
Checking Oil Pressure and Oil Pressure Switch
127
Assembly Overview - Oil Supply Line to Turbocharger
129
Removing and Installing Oil Supply Line to Turbocharger
129
Cooling
131
Parts of Cooling System
131
Parts of Cooling System, Body Side
132
Assembly Overview - Parts of Cooling System, Engine Side (Golf, Golf Plus, Touran)
133
Assembly Overview - Parts of Cooling System, Engine Side (Passat)
135
Coolant Hose Schematic Diagram
137
Draining and Filling Coolant
140
Removing and Installing Fan Support with Fans
145
Removing and Installing Radiator
146
Removing and Installing Coolant Pump
148
Removing and Installing Thermostat
150
Checking Cooling System for Leaks
152
Checking Oil Cooler for Leaks
154
Fuel Supply System
156
Safety Precautions
156
Safety Precautions When Working on Fuel Supply System
156
Rules for Cleanliness
157
Rules for Cleanliness When Working on Fuel Supply System
157
Parts of Fuel Supply System (Golf, Golf Plus)
158
Fuel Tank, Vehicles with Front-Wheel Drive
158
Fuel Tank, Vehicles with Four-Wheel Drive
162
Emptying Fuel Tank
168
Removing and Installing Fuel Delivery Unit
170
Removing and Installing Fuel Gauge Sender
172
Checking Fuel Pump
172
Assembly Overview - Fuel Filter
177
Removing and Installing Fuel Cooler
179
Parts of Fuel Supply System (Touran)
181
Assembly Overview - Fuel Tank with Attachments
182
Emptying Fuel Tank
183
Removing and Installing Fuel Tank
186
Assembly Overview - Fuel Filter
188
Removing and Installing Fuel Cooler
189
Removing and Installing Fuel Delivery Unit
190
Removing and Installing Fuel Gauge Sender
192
Checking Fuel Pump
192
Parts of Fuel Supply System (Passat)
198
Fuel Tank, Vehicles with Four-Wheel Drive
198
Emptying Fuel Tank, Vehicles with Four-Wheel Drive
208
Fuel Tank, Vehicles with Front-Wheel Drive
212
Emptying Fuel Tank, Vehicles with Front-Wheel Drive
219
Checking Fuel Pump
221
Assembly Overview - Fuel Filter
225
Removing and Installing Fuel Cooler
227
Accelerator Mechanism
229
Assembly Overview - Accelerator Mechanism
229
Tandem Pump
231
Checking Tandem Pump
231
Removing and Installing Tandem Pump
233
Turbocharging/Supercharging
236
Charge Air System with Turbocharger
236
Safety Precautions
236
Rules for Cleanliness
236
Hose Connections
237
Assembly Overview - Turbocharger with Attachments
238
Removing and Installing Turbocharger
241
Assembly Overview - Charge Air Cooling
243
Checking Charge Air System for Leaks
244
Vacuum Hose Schematic Diagram
246
Mixture Preparation - Injection
248
Diesel Direct Injection System
248
Safety Precautions
248
Rules for Cleanliness
249
Assembly Overview - Intake Manifold with Attachments
250
Assembly Overview - Pre-Wired Wiring Harness for Unit Injectors and Glow Plugs
252
Removing and Installing Pre-Wired Wiring Harness for Unit Injectors and Glow Plugs
252
Assembly Overview - Unit Injector
255
Removing and Installing Unit Injector
257
Cleaning Unit Injectors (Engine Codes BMN, BKP, BMA, BUZ and BMR)
261
Removing and Installing O-Rings for Unit Injector
263
Assembly Overview - Air Filter
265
Engine Control Unit (Golf)
266
Removing and Installing Engine Control Unit
266
Removing and Installing Anti-Theft Engine Control Unit
266
Engine Control Unit (Golf Plus, Touran)
270
Removing and Installing Engine Control Unit
270
Removing and Installing Anti-Theft Engine Control Unit
271
Engine Control Unit (Passat)
274
Removing and Installing Engine Control Unit
274
Removing and Installing Anti-Theft Engine Control Unit
275
Exhaust System
279
Front Exhaust Pipe
279
Assembly Overview - Front Exhaust Pipe with Catalytic Converter
279
Assembly Overview - Front Exhaust Pipe with Particulate Filter
280
Silencer (Golf, Golf Plus)
283
Assembly Overview - Silencer, Vehicles with Front-Wheel Drive
283
Assembly Overview - Silencer, Vehicles with Four-Wheel Drive
284
Cutting Exhaust Pipe
284
Installation Position and Specified Torque of the Clamp
285
Aligning Exhaust System Free of Stress
286
Silencer (Touran)
288
Assembly Overview - Silencers
288
Cutting Exhaust Pipe
289
Aligning Exhaust System Free of Stress
289
Silencer (Passat)
290
Assembly Overview - Silencer, Vehicles with Front-Wheel Drive
290
Assembly Overview - Silencer, Vehicles with Four-Wheel Drive
291
Aligning Exhaust System Free of Stress
291
Exhaust Gas Recirculation System
293
Assembly Overview - Exhaust Gas Recirculation
293
Glow Plug System
296
Optical Characteristics of Metal or Ceramic Glow Plugs
296
Removing and Installing Metal Glow Plug
296
Removing and Installing Ceramic Glow Plugs
298
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Volkswagen Passat 2006 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.72 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
7 Clearing Refrigerant Circuit of Contaminants
71
Blowing through Refrigerant Circuit with Compressed Air and Nitrogen
71
Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A
73
8 Complaints
128
Possible Complaints about Refrigerant Circuit
128
Smells from Heater and Air Conditioner Unit
129
9 Connecting Air Conditioner Service Station
132
For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of
132
Refrigerant Circuit
132
10 Checking Pressures on Vehicles
133
Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)
133
Checking Systems with a Restrictor and Collector
136
Compressor
138
Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)
141
Checking Systems with an Expansion Valve and Reservoir
147
Compressor)
147
Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
149
Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor
154
Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
154
With Expansion Valve, Receiver and Electrical Air Conditioner Compressor
164
11 Renewing Components
165
In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)
166
Renewing Air Conditioner Compressor
167
Renewing Receiver or Reservoir, and Restrictor
169
12 Testing Equipment and Tools
171
List of Test Equipment, Tools and Materials
171
Volkswagen Passat 2006 Service Training (77 pages)
Self-study programme 339
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.93 MB
Table of Contents
Table of Contents
3
At a Glance
3
In Brief
4
Technical Data
8
Interior Dimensions
9
The Body Structure
10
The Joining Techniques
12
The Flow of Force in a Frontal Crash
13
The Front Seats
14
The Seats
14
The Front Passenger Seat with Through-Loading Function
15
The Seat Occupied Recognition System
15
The Rear Seats
16
The Backrest Locking Mechanism
16
The Integrated Child Seats
17
The Door Lock
18
The Lock Cylinder
18
The Rear Window Roller Blind
19
The Electric Rear Window Roller Blind
19
The Two-Stage Airbags
20
Occupant Protection
20
The Seat Belt Pre-Tensioners
23
Engine-Gearbox Combinations
24
Engines
24
The 1.6L/75 Kw Engine with 2-Valve Technology
26
The 1.6L/85 Kw FSI Engine
27
The 2.0L/110 Kw FSI Engine with 4-Valve Technology
28
The 2.0L/147 Kw Turbo FSI Engine with 4-Valve Technology
29
The Diesel Engines
30
The 1.9L/77 Kw TDI Engine with 2-Valve Technology
31
The Unit Injector with Piezo-Electric Valve
34
The Balancer Shaft Module
34
The Fuel Tank
35
The Fuel Delivery Unit
36
The Fuel Delivery Unit with Integrated Fuel Pressure Regulation
38
The MPI Engines
38
The FSI Engines
38
The Suction Jet Pumps
39
The Fuel Filter
39
The Potentiometer for the Fuel Gauge
39
The Fuel Tank for 4MOTION Vehicles
40
The Manual Gearboxes - Overview
41
Power Transmission
41
The 6-Speed Automatic Gearboxes 09G and 09M
42
The 6-Speed Direct-Shift Gearbox 02E
43
The Ignition Key Withdrawal Lock
44
The Running Gear
46
The Front Axle
48
The Rear Axle
48
The 4MOTION Rear Axle
48
The Steering Column
49
The Steering
49
The Brake System
50
The Anti-Lock Brake System ABS/ESP TRW EBC 440
51
Hydraulic Unit with Brake Pressure Sender
51
The Brake Disc Wiper
52
The Vehicle/Trailer Stabilisation System
52
The Brake Servo - Dual Rate Booster
53
The Brake Light Switch F
54
Signal Usage
54
The Brakes
56
The Automatic Levelling System
57
The Wheels and Tyres
58
The Self-Supporting Tyre
59
The Fuse Boxes and Relay Positions in the Vehicle Electrical System
60
The Installation Locations
60
The Networking Concept
62
The Inverter
64
Entry and Start Authorisation Switch E415
65
The Emergency Key Serves
65
Climate Control
66
Heater and Air Conditioner
66
Operation
67
The Climatic System
67
The 2C-Climatronic System
68
Indirect Ventilation
69
The Thermo Top V Auxiliary Heater
70
Structure
71
The Venturi Nozzle
71
Radio and Navigation
72
Radio/Navigation System MFD 2
73
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Volkswagen Passat 2006 Service Training (120 pages)
Launch Training Volkswagen
Brand:
Volkswagen
| Category:
Automobile
| Size: 8.47 MB
Table of Contents
Table of Contents
5
Market and Segment
8
Vehicle Models
10
Competitors
11
Positioning
12
Target Groups
17
Equipment Lines
18
Volkswagen Passat 2006 Service Training (60 pages)
Electrical System Design and Function
Brand:
Volkswagen
| Category:
Automobile Electronics
| Size: 4.15 MB
Table of Contents
Electrical System
1
Table of Contents
3
Introduction
4
Data Bus Systems
8
Control Units for Powertrain CAN Data Bus
8
Control Units for Convenience CAN Data Bus
10
Control Units for Infotainment CAN Data Bus
12
Combi and Diagnosis
12
Sub-Bus Systems
14
Onboard Power Supply
18
Electronics Box
18
Relay Carriers and Fuse Boxes
20
Onboard Power Supply Control Unit
22
Exterior Lights
24
Tail Lights
25
Data Bus Diagnostic Interface
32
Control Unit with Display in Dash Panel Insert
34
Convenience System Central Control Unit
38
Central Locking
39
Immobilizer IV
40
Start-Stop System
44
Key Positions
45
Switch Positions
45
Electronic Steering Column Lock Control Unit
46
Convenience and Safety Electronics
48
Corning Light System (Advanced Frontlighting System)
48
Customisation
50
Parking Aid
52
Transformer
54
Service
56
Test Yourself
58
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