Volkswagen Golf Plus 2005 Service Training Manual
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Volkswagen Golf Plus 2005 Service Training Manual

Self-study programme 338
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Service Training
Self-study programme 338
The Golf Plus 2005

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Summary of Contents for Volkswagen Golf Plus 2005

  • Page 1 Service Training Self-study programme 338 The Golf Plus 2005...
  • Page 2 The Golf Plus is based on the Golf's successful history It is intended to continue to the "superior dynamics" as the benchmark in the compact class, is positioned positioning introduced by the Golf in 2004, extending in the new segment of high-roof passenger cars and this with characteristics such as spatial comfort, can therefore safely claim leadership in the Golf variability and functionality.

  • Page 3: Table Of Contents

    At a glance In brief ............4 Body .

  • Page 4: In Brief

    In brief The Golf Plus 2005 In addition to the technology familiar from the Golf, the Golf Plus is equipped with a few further special features. This includes its higher body, its rear lights in LED technology and also its split rear seat bench, which...
  • Page 5 Rear Seat Entertainment system 230V socket Body 95mm higher Rear lights in LED technology Variable load floor concept S338_001 Split rear seat bench, can be separately moved and adjusted Seating level 80mm higher...

  • Page 6: Technical Data

    In brief Technical data Exterior dimensions and weights S338_052 877mm 2578mm 751mm 4206mm 1580mm S338_051 S338_053 1529mm 1541mm 1759mm Exterior dimensions Weights Length 4206mm Permissible gross vehicle 1900kg weight Width 1759mm Unladen weight without 1293kg Height 1580mm driver Wheelbase 2578mm Roof load 75kg Front track...
  • Page 7 Interior dimensions 976mm 1007mm 375mm 70mm 1019mm 585mm 343mm 375mm S338_054 842mm 750mm 2076mm 624mm 1008mm S338_055 S338_056 Interior dimensions and volumes Total interior length 1740mm Interior dimensions, front Headroom 1007mm Luggage compartment 425 - 505l * Elbow width 1468mm volume 402 - 443l ** Interior dimensions, rear...

  • Page 8: Body

    Body The body structure Its concept has been integrated from the tried-and-tested Golf 2004 and adapted to the requirements of the Golf Plus. By consistently employing high- and ultra-high-strength panels, its strength has again been optimised without significantly increasing its weight. Special characteristics The A-pillar has been modified to integrate the quarter light.
  • Page 9 Steel grades in the Golf Plus Steels are classified according to their tensile strength. The higher the steel grade, the higher the tensile strength, which is measured in Megapascals. The higher material properties are achieved by alloying and hardening the steel in different ways.
  • Page 10 Body The storage compartments Besides a multitude of storage compartments familiar from the Golf 2004, the Golf Plus additionally offers storage compartments in the centre console and drawers beneath the front seats. In vehicles fitted with the Rear Seat Entertainment system, the DVD player is located in the storage compartment between the front seats beneath the armrest.
  • Page 11 The roof console The Golf Plus is optionally available with a large roof console. Three unfolding storage compartments are located in the front area. The rear area houses the fold-down monitor in vehicles fitted with the Rear Seat Entertainment system. S338_027 Glazing The quarter light is bonded-in.
  • Page 12 Body The load floor The Golf Plus has a variable load floor. This means: The load floor is height-adjustable. The load floor can be removed. The length of the load floor adapts to the longitudinally-adjustable rear seat bench. Longitudinal adjustment This is carried out by means of movable covers, which are locked along with the rear seats.

  • Page 13: Height Adjustment

    Height adjustment The load floor can be inserted at two heights. S338_106 Top insertion option Bottom insertion option S338_029 Removing the load floor In addition to the load floor, the transverse rail can also be removed. This results in maximum luggage compartment volume.
  • Page 14 Body The seats The front seats The seat frames have been integrated from the Golf 2004. The higher fastening bracket results in a seating position which is higher than that in the Golf 2004. A front passenger seat with the through-loading option familiar from the Golf 2004 is also available as an optional extra.
  • Page 15 The rear seat bench This is split into two. Both sections can be individually moved 160mm in the longitudinal direction. By pulling on the release straps, the inclination of these can be adjusted, the sections can be completely folded. S338_073 As an additional storage option, a multi-function box can be secured to the folding centre armrest.

  • Page 16: Pedestrian Protection

    Body Pedestrian protection The bumper To reduce the risk of injury to pedestrians, the bumper cross-member is covered with a foam part. The pedestrian protection cross-member is located beneath the bumper cross-member. This reduces the risk of injury to pedestrians' legs. Bumper cross-member Foam Pedestrian protection...
  • Page 17 The bonnet support This area has also been optimised for pedestrian protection by using a bonnet support instead of a gas pressure spring. In contrast to a gas pressure spring, the bonnet support is able to bend in the event of an impact. S338_117 The windscreen wiper shafts The wiper shafts have also been revised to enhance pedestrian protection.

  • Page 18: Occupant Protection

    Occupant protection The airbags The airbag system familiar from the Golf 2004 is also fitted in the Golf Plus: Driver and front passenger airbag Side airbag in the front seats Head airbag for the front and rear passengers 3-point seat belts on all seats Seat belt pretensioner, belt tension limiter and seat occupied sensor for the front passengers.
  • Page 19 S338_067...

  • Page 20: Engine-Gearbox Combinations

    Engines Engine-gearbox combinations Gearbox 0AG: 6-speed 0AF: 5-speed 0A4: 5-speed manual manual manual Engine gearbox gearbox gearbox 1.4l 55 kW SRE engine 1.4l 66 kW FSI engine * 1.6l 75 kW engine * 1.6l 85 kW FSI engine 2.0l 110 kW FSI engine * 1.9l 66 kW TDI engine *...
  • Page 21 02S: 6-speed 02Q: 6-speed 09G: 6-speed DSG 02E: 6-speed manual manual automatic Direct- gearbox gearbox gearbox Shift Gearbox*...

  • Page 22: Engines

    Engines The 1.4l 55 kW engine The 1.4l 55 kW engine is the entry-level engine for the Golf Plus. This has been taken over from the Golf 2004 and adapted to the package conditions in the Golf Plus. Special characteristics Return-free fuel system Crankshaft sealing flange with magnetised sender wheel for engine speed...
  • Page 23 The 1.6l 85 kW FSI engine This engine originates from the Golf 2004. It differs from this only due to its switch to lambda 1 operation and super unleaded RON 95. Special characteristics Stratified charge and homogeneous lean operation have been omitted due to the switch to lambda 1 (homogeneous operation).
  • Page 24 Engines The 1.9l 77 kW TDI engine This engine originates from the Golf 2004. Special characteristics Switchable exhaust gas recirculation cooler, Crankshaft sealing flange with integrated engine speed sender wheel, Accelerator pedal module with contact-free accelerator pedal position senders, Contact-free clutch pedal switch. S338_018 Technical data Torque and output graph...
  • Page 25 The 2.0l 103 kW TDI engine This engine is identical to the 2.0l 103 kW TDI engine fitted in the Golf 2004. Special characteristics 4-valve technology, Two camshafts, driven by toothed belts, New unit injectors which have been adapted to the 4-valve technology, Switchable exhaust gas recirculation cooler, Crankshaft sealing flange with integrated engine speed sender wheel,...

  • Page 26: Power Transmission

    Power transmission The 6-speed Direct-Shift Gearbox 02E Following its successful, initial launch in the Golf and Touran, the Direct-Shift Gearbox is now also being fitted in the Golf Plus. The Direct-Shift Gearbox combines the advantages of Special characteristics a manual gearbox: - Six forward gears and one reverse gear, - High efficiency - Standard and sports gearbox programmes,...
  • Page 27 The 6-speed automatic gearbox 09G The 6-speed automatic gearbox 09G is already very popular amongst customers in the Golf, Touran and New Beetle. It sets new standards in terms of dynamics and economy in the segment of transversely mounted stepped automatic gearboxes.

  • Page 28: Running Gear

    Golf Plus also offers the ride comfort typical of a Volkswagen and guarantees a high level of vehicle dynamics. To offer a high level of ergonomic comfort, the accelerator pedal inclination angle has been changed from 65° to 57°, and the upper section of the steering column has been shortened.
  • Page 29 Further information on the running gear can be found in self-study programme No. 321 "The Golf 2004 running gear". S338_022 Four-link rear suspension Tyre pressure monitor (optional) Height and longitudinally-adjustable steering column adapted to the seating position Vertical accelerator pedal with inclination angle adapted to the seating position...

  • Page 30: Electrical System

    Electrical system Overview of networked electronic control units When fitted with maximum equipment, the following electronic control module configuration can be found in the Golf Plus. J220 As in the Golf 2004, the diagnostic interface for data bus J553 acts as the interface between the different data buses.
  • Page 31 Legend Ignition/starter switch E221 Operating unit in steering wheel (multi-function steering wheel) G419 Steering angle sender G273 Interior monitoring sensor G384 Vehicle inclination sender G397 Rain and light detector sensor G419 ESP sensor unit J743* J217** J104 Anti-theft alarm system horn J104 Control unit for ABS with EDL J136...
  • Page 32 Electrical system The electrical system in the Golf Plus essentially corresponds to that fitted in the Golf 2004. Changes particularly refer to the exterior lights. The exterior lights Special characteristics - Double round headlights with three round elements - Split rear lights The headlights The double round headlights with dipped beam and main beam reflector are fitted with H7 bulbs as...
  • Page 33 The inverter As an optional extra, the Golf Plus can be equipped with a 230V/50Hz socket for the European market or a 115V/60Hz socket for North America. Depending on the model, the European socket is designed without an earthing contact. The inverter has a continuous output of 150W.

  • Page 34: Trailer Detector Control Unit J345

    Electrical system Trailer detector control unit J345 This ensures that the trailer's electrical components are integrated into the vehicle network. Location The trailer detector control unit is located behind the luggage compartment trim on the left-hand side panel. Tasks S338_109 The trailer detector control unit determines whether a trailer is connected to the trailer socket, and makes this information available to other control...
  • Page 35 However, the trailer detector control unit also feeds Rotary switch for lighting messages into the CAN data bus, so that the affected control units can switch to trailer mode. This information is required: Onboard supply control unit J519 - At the onboard supply system control unit to actuate the rear fog light.
  • Page 36 Electrical system Function Based on cold monitoring of the tail lights and turn signals, the trailer detector control unit determines J345 whether a trailer is connected. This is carried out via bulb current sensing. The minimum load which has to be connected at the control unit outputs to achieve this is 5W per output.
  • Page 37 The windscreen wiper system It is comprised of a contrarotating system with two motors and no mechanical link between the wipers. Due to the wiper system's contratotation principle, the rain and light detector sensor has been located in a new position in the Golf Plus. S338_080 Function The wiper switch position is transmitted directly to the...

  • Page 38: Convenience Electronics

    Convenience electronics Rain closing The "rain closing" convenience function" will be introduced for the first time in Volkswagen's Golf class along with the Golf Plus. This is a distributed function in which the onboard supply, convenience and door control units, the rain and light detector sensor and, depending on the equipment fitted, the sliding roof control unit work together.
  • Page 39 Function Once rain closing has been activated, the conveni- To avoid inadvertant deployment of the anti-theft ence system control unit transmits a corresponding alarm system the sensitivity of the interior motion message to the onboard supply control unit. Once this sensors is reduced whilst rain closing is being has detected that the ignition has been switched off, carried out.
  • Page 40 Convenience electronics Rain and light detector sensor G397 Location S338_132 The rain and light detector sensor is located in the Interior rear-view Golf Plus in such a way that it is positioned as high as mirror possible, centrally, in the wiping overlap range of Sensor both wiper arms.
  • Page 41 Structure Windscreen Optical element Remote sensor Sensor housing Photo diode Ambient light sensor Adhesive film S338_125 The rain and light detector sensor is comprised of a combination of light-sensitive sensor elements and an LED. All components are mounted on a printed circuit board in the sensor housing. An optical element rounds off the sensor housing towards the windscreen.
  • Page 42 Convenience electronics Rain detection function The sensor's core elements are an LED and a photo diode. The sensor's basic principle is that the light emerging from the LED is partially reflected by the surface of the windscreen and, bundled by the optical element, hits the photo diode.
  • Page 43 Light detection function To distinguish between light conditions, the rain and Incoming ambient light light detector sensor is fitted with different light sensors. An ambient sensor detects the light conditions in the vehicle's immediate vicinity and a remote sensor senses the light conditions at a Light from distance of up to three vehicle lengths in front in the remote sources...

  • Page 44: Radio And Navigation

    Radio and navigation The radio systems in the Golf Plus Radio R100 Radio RCD 300 S338_088 S338_089 The R100 target group is major customers, Radio RCD 300 is available as the standard radio e.g. vehicle fleet operators. system for private customers. This radio unit offers the following functions: It offers the following functions: - Two loudspeaker channels...
  • Page 45 Radio RCD 500 Radio/navigation system MFD 2 S338_091 S338_090 This, or a higher-quality radio, is required to equip the A radio system with an integrated navigation system is also available for the Golf Plus. Golf Plus with the digital sound package DSP. It offers the folloing functions The operating sequences are similar to those of the radio/navigation system fitted in the Touareg.
  • Page 46 Radio and navigation The antenna concept Four antenna equipment alternatives are currently available for the Golf Plus: - Roof antenna and rear window with an antenna structure without connection option, - Roof antenna and rear window with an antenna structure and one connection option, - Roof antenna and rear window with two antenna structures and one connection option, and - Roof antenna and rear window with two antenna structures and two connection options.
  • Page 47 Roof antenna and rear window with two antenna structures and one connection option AM blocking circuit The roof antenna is used for the telephone, navigation or telestart. The rear window antenna's FM blocking circuit FM blocking circuit connection option is used for the radio, e.g. the R100. FM impedance converter Roof...

  • Page 48: Heater And Air Conditioner

    Heater and air conditioner Climate control S338_059 Three different systems are available in the Golf Plus: - The manual heater and ventilation system, - The semi-automatic heater and air conditioner "Climatic" and - The heater and air conditioner "Climatronic". An identically designed air conditioner unit, which has been adapted to the relevant vehicle equipment, is used for both air conditioners.
  • Page 49 The vents are sub-divided. This doubles the number of vents in the upper area of the dash panel to eight, and enables more individual adjustment. Better air output is made possible thanks to the larger air duct cross-sections. The cross-sections of the rear footwell vents have also been increased.
  • Page 50 Heater and air conditioner The Climatic system 22°C S338_123 S338_061 The air distribution flaps are actuated via a In the Climatic system, the vehicle's entire interior is flexible shaft in the Climatic system. comprised to form a single climatic zone. The air conditioner is switched on and off via the The desired temperature is set at the left ECON button.
  • Page 51 The 2C-Climatronic system 23°C 19°C S338_124 S338_060 In the 2C-Climatronic system, the interior is sub- In addition to the Climatic system, 2C-Climatronic is divided into two climatic zones. This means that the fitted with a fresh air flow flap, which is closed as of temperaturs desired on the driver and front 100km/h as speed increases, in order to keep the passenger side can be set independently of each...
  • Page 52 Heater and air conditioner The Thermo Top V auxiliary coolant heater The Golf Plus can be fitted with the optional Thermo Top V auxiliary coolant heater. This undertakes the following tasks: Acts as an auxiliary heater for heating the vehicle interior and defrosting the vehicle's windows, Acts as stationary ventilation to lower the interior temperature when the vehicle is parked in the sun, Acts as an additional heater in vehicles with petrol or diesel engines (fitted as standard in diesel engines).
  • Page 53 The venturi nozzle Fuel inlet The intaken air is guided through a ceramic housing, which is shaped as a venturi nozzle. As a result of this, the air delivered by the combusion air blower is acce- lerated to approx. 50 m/s. The incoming fuel is therefore drawn from the fuel line and swirled.
  • Page 54 Heater and air conditioner Activation of Thermo Top V There are three ways of activating the Thermo Top V auxiliary coolant heater. The "heater" or "ventilation" functions can be set in the dash panel insert display. 1. Activation of the auxiliary coolant heater via the instant heat button on the control panel.

  • Page 55: Service

    Service Special tools Tool No. Figure Designation and use T 10311 Wing underlay The wing underlays are required when removing and installing the gearbox. They serve as underlays for support T 10222 A and its adapters T 10222 A/8. S338_137...
  • Page 56 © VOLKSWAGEN AG, Wolfsburg All rights and technical changes reserved. 000.2811.53.20 Technical status 01.2005 Volkswagen AG Service Training VK-21 Brieffach 1995 D-38436 Wolfsburg This paper has been manufactured from cellulose bleached without the use of chlorine.

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