Volkswagen Golf 2004 Workshop Manual page 66

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
– Bolt engine assembly mounting to engine support -arrows- by
bringing contact surfaces together using support bracket
-10-222A- . Specified torque: 60 Nm + 90° (1/4 turn) further
– Install lower part of toothed belt guard.
– Install poly V-belt tensioning element: specified torque 25 Nm.
– Install poly V-belt ⇒ page 16
Further assembly is basically the reverse of the dismantling se‐
quence. In the process, note the following:
♦ Ensure that fuel hose connections are tight.
♦ Do not interchange supply and return lines (return line blue or
with blue markings, supply line black).
♦ When installing charge air pipes, ensure that locking lugs en‐
gage correctly.
– Install wheel housing liner.
– Install noise insulation tray. ⇒ General body repairs, exterior;
Rep. gr. 50 ; Body - front; Assembly overview - noise insula‐
tion .
1.3.2 Removing and installing toothed belt (vehicles with engine support with
greater clearance to engine)
Special tools and workshop
equipment required
♦ Diesel injection pump lock‐
ing pin -3359-
♦ Locking pin -T10060 A-
♦ Crankshaft stop -T10100-
♦ Counterhold tool -T10172-
♦ Special wrench, long reach
-T10264-
60
Rep. gr.15 - Cylinder head, valve gear
.