Valve Gear; Assembly Overview - Valve Gear - Volkswagen Golf 2004 Workshop Manual

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
2

Valve gear

Note
Cylinder heads with cracks between the valve seats may be used
without reducing engine life, provided the cracks are small and
not more than 0.5 mm wide.

Assembly overview - valve gear

Removing and installing roller rocker finger
Valves ⇒ page 76
Removing and installing camshafts
Removing and installing camshaft seal
2.1 Assembly overview - valve gear
1 - Cable retainer 10 Nm
2 - 20 Nm
❑ Observe sequence
when loosening and
tightening ⇒ page 81
3 - Rocker arm shaft
1
4 - 20 Nm + / 4 turn (90°) fur‐
ther
❑ Renew.
❑ Observe sequence
when loosening and
tightening ⇒ page 81
5 - Cylinder head bolt
❑ Observe sequence
when loosening and
tightening ⇒ page 66
6 - Washer
❑ For cylinder head bolts.
❑ Insert in cylinder head
before installing retain‐
ing frame.
7 - Cotters
8 - Valve spring plate
9 - Valve spring
10 - Valve stem seal
❑ Renewing ⇒ page 77
11 - Valve guide
❑ Check ⇒ page 76
12 - Inlet roller rocker fingers
❑ Do not interchange
used roller rocker fingers (mark).
❑ With hydraulic valve clearance compensation.
❑ Check roller bearing.
❑ Removing and installing
72
Rep. gr.15 - Cylinder head, valve gear
⇒ page 72 .
⇒ page 74
⇒ page 79 .
⇒ page 84
.
.
.
.
.
⇒ page 75 .
.
.