Volkswagen Golf 2004 Workshop Manual page 74

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
– Remove air filter housing with air mass meter and connecting
pipe.
Remove bolt -arrow A- and pull air filter housing upwards out of
mounting.
– Remove battery.
– Remove insulation tray ⇒ General body repairs, exterior; Rep.
gr. 50 ; Body - front; Assembly overview - noise insulation .
– Drain coolant ⇒ page 134
– Disconnect fuel supply and return lines as well as coolant line
on cylinder head.
– Before removing cylinder head, extract fuel from tandem pump
using hand-operated vacuum pump -V.A.G 1390- and water
drainage container -V.A.G 1390/1-
– Pull fuel filter module upwards out of bracket and lay it with
hoses to side.
– Remove poly V-belt ⇒ page 16
– Remove connecting pipe between air charge cooler and tur‐
bocharger.
68
Rep. gr.15 - Cylinder head, valve gear
⇒ page 228 .
.