Volkswagen Golf 2004 Workshop Manual page 42

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
– Remove crankshaft toothed belt pulley. To do this, lock tooth‐
ed belt pulley using counterhold -3415- .
– Disconnect right drive shaft at gearbox ⇒ Rep. gr. 40 .
– Unscrew securing bolts on engine block for water pipe from
supplementary heater.
– Remove sump.
Golf, Golf Plus, Touran
Passat ⇒ page 117
– Pull off front sealing flange.
– Remove sealing flange; if necessary, loosen by applying light
blows with a rubber-headed hammer.
– Remove sealant residue from cylinder block using a flat scra‐
per.
WARNING
Wear eye protection.
– Remove residual sealant from sealing flange using a plastic
rotary brush.
– Clean sealing surfaces. They must be free of oil and grease.
Installing
Note
Observe expiry date of sealing compound.
♦
The sealing flange must be installed within 5 minutes of ap‐
♦
plying the silicone sealant.
– Cut off tube nozzle at forward marking (∅ of nozzle approx. 3
mm).
Note
The sealant bead must not be thicker than 2...3 mm, otherwise
♦
excess sealant could enter the sump. Excess sealant could
drop onto the sealing surface of the crankshaft oil seal or block
the strainer in the suction line of the oil pump.
Before applying sealant bead, cover sealing surface of oil seal
♦
with a clean cloth.
36
Rep. gr.13 - Crankshaft group
⇒ page 89