Volkswagen Golf 2004 Workshop Manual page 38

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
– Install engine speed sender -G28- -arrow- and tighten secur‐
ing bolt to 5 Nm.
– Installing sump:
Golf, Golf Plus, Touran
Passat ⇒ page 117
– Install intermediate plate.
– Install flywheel using new bolts. Tighten securing bolts to 60
1
Nm + / 4 turn (90°).
2.1.8 F - Re-pressing sender wheel
– Secure assembly tool -T10134- to crankshaft flange using
hexagon socket head bolts -A-.
– Hand tighten both hexagon socket head bolts.
– Push assembly tool -T10134- by hand to sealing flange.
– Screw hexagon nut -E- onto threaded spindle by hand until it
lies on assembly housing -C-.
– Tighten hexagon nut of assembly tool -T10134- to 40 Nm us‐
ing torque wrench -V.A.G 1331- and tool insert, 24 mm -V.A.G
1332/11- .
– Check installation position of sender wheel on crankshaft
again. ⇒ page 31
If dimension -a- is too small again:
– Tighten hexagon nut for assembly tool -T10134- to 45 Nm.
– Check installation position of sender wheel on crankshaft
again. ⇒ page 31
32
Rep. gr.13 - Crankshaft group
⇒ page 89