Volkswagen Golf 2004 Workshop Manual page 12

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
– Disconnect front exhaust pipe from turbocharger, loosen dou‐
ble clamp and slide exhaust pipe back
– Pull engine wiring harness connector off control unit:
Golf ⇒ page 260
Golf Plus, Touran ⇒ page 264
– Open cable guide catches on longitudinal member -arrows-.
– Remove wiring harness from cable guide and lay to side on
engine.
For engine code BMN:
– Separate connections at engine bulkhead for:
♦ -1- Exhaust gas temperature sender 2 -G448-
♦ -2- Temperature sender after particulate filter -G527-
♦ -3- Exhaust gas temperature sender 1 -G235-
♦ -4- Lambda probe -G39-
♦ -5- Charge pressure control solenoid valve -N75-
Continuation for all vehicles
– Pull off or disconnect all other electrical connections from en‐
gine and gearbox as necessary and lay to side.
– Separate all connecting, coolant, vacuum and intake hoses
from engine.
For engine code BMN:
– Release connecting clamp for front exhaust pipe/front silenc‐
er.
– Remove subframe and steering ⇒ Running gear, axles, steer‐
ing; Rep. gr. 40 .
Note
The engine is lowered downwards with particulate filter fitted.
Engine codes AZV, BKD:
– Disconnect front exhaust pipe from turbocharger, loosen dou‐
ble clamp and slide exhaust pipe back
Continuation for all vehicles:
– Disconnect selector mechanism from gearbox ⇒ 6-speed
manual gearbox 02Q; Rep. gr. 34 .
– Separate pressure line for hydraulic clutch control.
– Remove pendulum support.
6
Rep. gr.10 - Removing and installing engine
⇒ page 273 .
⇒ page 273 .