Volkswagen Golf 2004 Workshop Manual page 97

– Apply silicone sealing compound bead as shown to the clean
sealing surface of the sump. (The figure shows the position of
the sealant bead on the cylinder block.)
– Install sump immediately and tighten the connecting bolts for
sump to gearbox and all sump bolts lightly. Ensure that sump
is flush against intermediate plate and gearbox flange.
Note
When installing sump with engine out of vehicle, ensure that sump
is flush with cylinder block at flywheel end.
– Tighten sump bolts diagonally to 15 Nm.
– Tighten bolts securing sump to gearbox to 40 Nm.
Note
Let sealing compound dry for approx. 30 minutes after installing
oil sump. Only then fill with engine oil.
Further assembly is basically the reverse of the dismantling se‐
quence.
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
2. Parts of lubrication system (Golf, Golf Plus, Touran)
91