Volkswagen Golf 2004 Workshop Manual page 120

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
– Lock balancer shaft using locking tool -T10255- , turn balancer
shaft if necessary.
• Locking tool pin must engage in groove in balancer shaft when
doing this.
– Carefully fit the balancer shaft gear wheel onto the balancer
shaft, push intermediate gear wheel slightly to side for this.
Note
♦ Ensure the threaded holes in the balancer shaft are as central
as possible within the elongated holes of the balancer shaft
gear wheel.
If the elongated holes in the balancer shaft gear wheel cannot
♦
be aligned to the threaded holes, then the balancer shaft gear
wheel must be turned by the respective number of teeth and
fitted again.
– Tighten bolts for balancer shaft gear wheel -arrows-.
– Remove locking tool -T10255- .
The following 3 procedures must be performed simultaneously
(2nd mechanic required):
– Press intermediate gear wheel -3- forcefully (with assistance
of a wooden rod if necessary) in -direction of arrow- into teeth
of drive gear wheel -2- and balancer shaft gear wheel -1-
(meshing together).
– Turn balancer shaft gear wheel lightly anti-clockwise for this.
– Tighten new bolt for intermediate gear wheel
⇒ Item 12 (page 104)
– Remove crankshaft stop.
Note
No backlash may be perceptible after installing intermediate gear
wheel. This can be checked by hand using light force.
114
Rep. gr.17 - Lubrication
.