Volkswagen Golf 2004 Workshop Manual page 124

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
♦ Silicone sealant -D176404A2-
♦ Hand drill with plastic brush attachment
♦ Eye protection
♦ Flat scraper
Removing
– Remove noise insulation tray ⇒ Rep. gr. 50 .
– Place used oil collection and extraction unit -V.A.G 1782- un‐
der engine and drain engine oil.
Note
Observe environmental regulations for disposal.
– Pull connector off oil level and oil temperature sender -G266- .
– Remove connecting bolts for sump to gearbox.
– Remove sump.
– Loosen sump with light blows of a rubber headed hammer if
necessary.
– Remove sealant residue from cylinder block using a flat scra‐
per.
WARNING
Wear eye protection.
– Remove sealant residue on sump with a rotating brush, e.g. a
hand drill with a plastic brush.
– Clean sealing surfaces. They must be free of oil and grease.
Installing
Note
Observe expiry date of sealing compound.
♦
The sump must be installed within 5 minutes of applying sili‐
♦
cone sealing compound.
– Cut off tube nozzle at forward marking (∅ of nozzle approx. 3
mm).
– Apply silicone sealing compound, as shown, to clean sealing
surface on sump. Sealant bead must be:
♦ 2...3 mm thick.
♦ Run bead along inner side of bolt holes -arrows-.
Note
The sealant bead must not be thicker, otherwise excess sealing
compound will enter the oil sump and may block the oil suction
line strainer.
118
Rep. gr.17 - Lubrication