Volkswagen Golf 2004 Workshop Manual page 67

♦ Locking tool -T10265-
Removing
Note
Adjustment work on toothed belts must be performed only on cold
engines, as the indicator position on the tensioning element varies
depending on the engine temperature.
– Remove engine cover.
To do this, pull engine cover upwards abruptly at front and right
-arrows A- and then pull forwards out of rear fastening
-arrow B-.
– Remove poly V-belt
– Remove poly V-belt tensioning element.
– Remove upper toothed belt guard.
– Remove front right wheel housing liner.
– Remove exhaust pipe from auxiliary heater.
– Loosen connecting bolt for coolant pipe -arrow-.
– Remove charge air pipe between charge air cooler and turbo‐
charger.
– Carefully cover or seal open ends.
– Remove vibration damper/belt pulley.
– Remove lower and centre toothed belt guards
– Turn crankshaft to TDC No. 1 cylinder.
Note
Turn crankshaft until marking on crankshaft pulley and tooth seg‐
ments of camshaft pulleys are on top. Marking on toothed belt
guard must align with camshaft sender wheel -arrows-.
– Lock crankshaft toothed belt pulley with crankshaft stop -
T10050 bzw. T10100- . To do this, push crankshaft stop into
teeth of belt pulley from face side.
Note
The marks on the crankshaft toothed belt pulley and the crank‐
shaft stop must align. When doing this, the pin of the crankshaft
stop must insert in the drilling of the sealing flange.
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 16 .
61
1. Cylinder head