Volkswagen Golf 2004 Workshop Manual page 75

– Separate vibration damper and remove it from crankshaft.
Lock crankshaft at TDC No. 1 cylinder using crankshaft stop -
T10050 bzw. T10100-
Vehicles with no particulate filter:
– Disconnect front exhaust pipe from turbocharger, loosen dou‐
ble clamp and slide exhaust pipe back
Vehicles with particulate filter:
– Unscrew mountings for particulate filter and clamp on turbo‐
charger and push diesel particulate filter to side
⇒ page 274 .
Continuation for all vehicles:
– On vehicles with four-wheel drive remove the bevel box to
reach the threaded connection for turbocharger support ⇒ 6-
speed manual gearbox; Rep. gr. 34 ; Removing and installing
bevel box .
– Remove turbocharger support and oil return from turbocharg‐
er.
– Loosen tensioning roller securing nut and release tension on
toothed belt.
– Remove tensioning roller securing nut.
– Remove hubs for camshaft pulleys
– Separate Hall sender -G40-
head.
– Remove securing bolts between rear toothed belt guard and
cylinder head.
– Unbolt bracket for vacuum reservoir and dipstick.
– Remove exhaust gas recirculation connecting pipe
⇒ Item 9 (page 244)
– Remove oil supply line for turbocharger
– Pull off or disconnect all other electrical connections as nec‐
essary from cylinder head and lay to one side.
– Separate all connection, coolant, vacuum and intake hoses
from cylinder head.
– Remove cylinder head cover
– Remove rocker arm shaft and inner securing bolts for retaining
frame ⇒ page 80 .
– Maintain sequence when loosening cylinder head bolts.
– Lift cylinder head slightly and remove from engine laterally
past toothed belt guard.
Note
The toothed belt tensioning roller remains on the engine sup‐
♦
port.
The cylinder head must be guided carefully to prevent dam‐
♦
age.
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 52 .
⇒ page 273
⇒ page 79
⇒ Item 22 (page 49)
.
⇒ page 123
⇒ page 49 .
.
.
on cylinder
.
69
1. Cylinder head