Volkswagen Golf 2004 Workshop Manual page 167

– Pull fuel gauge sender 2 -G169- upwards slightly and unclip it
from the suction-jet pump.
Installing:
Caution
When installing do not bend fuel gauge sender 2 -G169- float
arm.
– Place fuel gauge sender 2 -G169- in fuel tank.
– Fit suction-jet pump on sender on inside of fuel tank. Locating
lugs must engage.
– Place a new flange seal dry into opening in fuel tank and mois‐
ten inside (contact to flange) only with fuel.
– Note installation position of fuel gauge sender 2 -G169-
⇒ page 157
– Check for correct position of seal.
– Tighten locking ring using wrench -T10202- . Specified torque:
110 Nm
– Fit connectors.
– Install cover.
– Install bench seat. ⇒ General body repairs, interior; Rep. gr.
72 ; Rear seat; Removing and installing seat bench .
3.2.4 Removing and installing suction-jet
pump
Note
On vehicles with four-wheel drive, fuel has to be pumped from
♦
the area of fuel gauge sender 2 -G169- to the fuel delivery unit
by means of a suction-jet pump due to the shape of the fuel
tank.
Checking is only necessary when the engine stops due to lack
♦
of fuel, even though the fuel gauge shows that the tank is still
1/4 full.
Procedure
– Remove fuel delivery unit
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 164
3. Parts of fuel supply system (Golf, Golf Plus)
161