Removing And Installing Turbocharger - Volkswagen Golf 2004 Workshop Manual

11 - 25 Nm
❑ Renew.
12 - Connecting pipe
❑ To exhaust gas recirculation cooler
13 - Seal
❑ Renew.
14 - 25 Nm
❑ Renew.
15 - 25 Nm
16 - 15 Nm
17 - O-ring
❑ Renew.
18 - Banjo bolt, 60 Nm
❑ On vehicles with four-wheel drive covered by bevel box.
19 - Support
❑ For turbocharger.
❑ With oil return line
20 - Exhaust gas temperature sender 1 -G235- , 45 Nm
❑ Lubricate thread of sender using high-temperature paste -G 052 112 A3- .
❑ Note installation position for temperature sender with angled cable guide
❑ Remove and install with Tool set -T10395- .
21 - Heat shield
22 - 25 Nm
❑ Renew.
23 - Connection
❑ For intake hose for air filter/turbocharger
❑ Assembly overview - air filter
24 - 9 Nm
Installation position of exhaust gas temperature sender with an‐
gled cable guide
Note
When installing the exhaust gas temperature sender with an‐
♦
gled cable guide, it is absolutely necessary to keep to dimen‐
sion -a- of 3...5 mm when tightening the turbocharger support.
Remove and install with tool set -T10395- .
♦
1.5

Removing and installing turbocharger

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1331-
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 259 .
⇒ page 235
1. Charge air system with turbocharger
235