Fuel Tank, Vehicles With Front-Wheel Drive - Volkswagen Golf 2004 Workshop Manual

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
5.3 Fuel tank, vehicles with front-wheel
drive
5.3.1 Assembly overview - fuel tank
1 - Cap
2 - 1.5 Nm
3 - Tank flap unit
❑ With rubber cup.
❑ Removing and installing
⇒ General body repairs,
exterior; Rep. gr. 55 ;
Tank flap unit
4 - Earth connection
❑ Check for secure seat‐
ing.
5 - Elbow
6 - 10 Nm
7 - Fuel tank
❑ When removing, sup‐
port using engine and
gearbox jack -V.A.G
1383/A- .
❑ Removing and installing
⇒ page 207 .
❑ Emptying fuel tank
⇒ page 213 .
8 - Securing strap
❑ Note installation posi‐
tion.
9 - Heat shield
❑ For fuel tank.
10 - Lock washer, 2.5 Nm
11 - 25 Nm
❑ Renew.
12 - Metering pump -V54-
For auxiliary heater.
❑ Removing and installing ⇒ Heating, air conditioning system; Rep. gr. 82 .
13 - Seal
❑ Renew.
❑ When installing, fit dry in fuel tank opening.
❑ Moisten with fuel only when installing flange.
14 - Fuel delivery unit
❑ With fuel gauge sender (G).
❑ Removing and installing
❑ Checking fuel pump
❑ Removing and installing fuel gauge sender
206
Rep. gr.20 - Fuel supply system
⇒ page 210 .
⇒ page 215 .
⇒ page 212 .