Volkswagen Golf 2004 Workshop Manual page 111

❑ When intermediate gear wheels are coated to areas around the circumference, a white spot is fitted to
ensure correct installation position.
❑ The intermediate gear wheel without white spot is fully coated around the circumference.
Caution
When installing the inter‐
mediate gear wheel en‐
sure that the thrust
washer is seated cor‐
rectly ⇒ page 106 .
❑ Installation position: Part number must be visible.
❑ Installing ⇒ page 111
15 - Thrust washer
❑ For intermediate gear wheel.
❑ Renew.
❑ Note installation position
❑ When installing intermediate gear wheel, secure to housing with grease, if necessary
16 - Spur gear for crankshaft
17 - Balancer shaft module
❑ Removing ⇒ page 107
❑ Installing new balancer shaft module
❑ Reinstalling previously run balancer shaft module
❑ Before installing, check that the two dowel sleeves for centring balancer shaft module on cylinder block
are fitted.
18 - M7 = 13 Nm + 90° (
❑ Renew.
❑ Note tightening sequence: installing new balancer shaft module
balancer shaft module
19 - Oil extraction pipe
20 - 10 Nm
21 - 40 Nm
22 - 45 Nm
23 - 15 Nm
❑ Tighten in stages and in diagonal sequence.
24 - Seal
❑ Permanently attached to drain plug
25 - Oil drain plug, 30 Nm
❑ With seal.
❑ Renew.
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
.
⇒ page 106 .
⇒ page 111
1
/ 4 turn) further; M8 = 20 Nm + 90° (
⇒ page 115 .
.
⇒ page 115 .
1
/ 4 turn) further
⇒ page 111
3. Parts of lubrication system (Passat)
, reinstalling previously run
105