Volkswagen Golf 2004 Workshop Manual page 239

Observe rules for cleanliness
Observe safety precautions
1 - Seal
❑ Renew.
2 - To bypass flap
3 - 25 Nm
❑ Renew.
4 - Connecting pipe
❑ To exhaust gas recircu‐
lation cooler.
5 - Retainer
❑ For oil supply line.
6 - 10 Nm
7 - Oil supply line
❑ Removing and installing
⇒ page 123 .
❑ Before installing oil sup‐
ply line, ensure that it is
not blocked.
❑ Before installing, fill tur‐
bocharger with engine
oil through oil supply line
connection.
8 - Union nut, 22 Nm
9 - Union nut, 22 Nm
10 - Connection, 30 Nm
11 - Seal
❑ Renew.
12 - Seal
❑ Renew.
❑ Note installation posi‐
tion.
13 - Turbocharger
❑ Can only be renewed together with exhaust manifold and vacuum unit.
❑ To remove turbocharger, first remove right drive shaft at gearbox ⇒ Running gear, axles, steering - front
and four-wheel drive; Rep. gr. 40 ; Repairing drive shafts; Removing and installing drive shafts .
14 - Support
❑ Between turbocharger and cylinder block.
15 - 40 Nm
❑ First hand tighten all bolts
16 - Oil return line
❑ To cylinder block.
17 - Connection, 40 Nm
18 - 20 Nm
19 - 20 Nm
❑ First hand tighten all bolts
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 230 .
⇒ page 230 .
1. Charge air system with turbocharger
233