Assembly Overview - Toothed Belt Drive - Volkswagen Golf 2004 Workshop Manual

Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
1.3

Assembly overview - toothed belt drive

1 - Toothed belt guard upper
part
2 - Toothed belt
❑ Mark direction of rota‐
tion before removing.
❑ Check for wear.
❑ Do not kink.
❑ Removing, installing
and tensioning
⇒ page 51 .
3 - Guide roller
4 - 100 Nm
5 - 25 Nm
6 - Camshaft pulley
7 - Hub
❑ Use counterhold tool -
T10051- to loosen and
tighten.
❑ To remove, use puller -
T10052- .
❑ Removing and installing
⇒ page 79 .
8 - Camshaft pulley
9 - Hub
❑ With sender wheel
❑ Use counterhold tool -
T10051- to loosen and
tighten.
❑ To remove, use puller -
T10052- .
❑ Removing and installing
⇒ page 79 .
10 - 10 Nm
11 - Rear toothed belt guard
12 - Tensioning roller
❑ Remove engine support in order to remove and install
1
13 - 20 Nm + / 8 turn (45°) further
14 - Guide roller
15 - 20 Nm
16 - Coolant pump
❑ Removing and installing
17 - 15 Nm
18 - Crankshaft toothed belt pulley
1
19 - 120 Nm + / 4 turn (90°) further
❑ Renew.
❑ Use counterhold tool -3415- to loosen and tighten.
18
Rep. gr.13 - Crankshaft group
⇒ page 142 .
⇒ page 19 .