Volkswagen Golf 2004 Workshop Manual page 11

– Remove air filter housing with air mass meter and connecting
pipe.
Remove bolt -arrow A- and pull air filter housing upwards out of
mounting.
– Remove battery and battery tray.
– Remove insulation tray ⇒ General body repairs, exterior; Rep.
gr. 50 ; Body - front; Assembly overview - noise insulation .
– Bring lock carrier into service position ⇒ General body repairs;
Rep. gr. 50 ; Body - front; Lock carrier service position .
– Drain coolant ⇒ page 134
WARNING
♦ The fuel and the fuel lines in the fuel system can become
very hot (danger of scalding)!
♦ The fuel system is also under pressure! Before opening
the system, place cloths around the connections. Then
carefully loosen connection to release the pressure!
♦ Wear eye and hand protection when performing any type
of repair work on the fuel system!
– Disconnect fuel supply and return lines as well as coolant line
on cylinder head.
– Pull fuel filter module upwards out of bracket and lay it with
hoses to side.
Vehicles with air conditioner
Note
To prevent damage to condenser and also to refrigerant lines/
hoses, ensure that the lines and hoses are not stretched, kinked
or bent.
To facilitate removing and installing engine without opening re‐
frigerant circuit:
– Remove poly V-belt
– Separate air conditioner compressor from compact bracket. ⇒
Heating, air conditioning; Rep. gr. 87 ; Removing and instal‐
ling compressor bracket .
– Secure air conditioner compressor to lock carrier so that re‐
frigerant lines are relieved.
Continuation for all vehicles
– Remove exhaust pipe and coolant hoses from supplementary
heater.
– Remove connecting pipes between charge air cooler and en‐
gine.
– Pull retainer for wiring harness of oil level and oil temperature
sender -G266- off subframe.
– Remove right drive shaft and unscrew left drive shaft from
gearbox ⇒ Running gear, axles, steering; Rep. gr. 40 ; Re‐
moving and installing drive shaft .
– Remove left wheel housing liner.
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 16 .
1. Removing and installing engine
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