YASKAWA iQpump1000 Quick Start Manual
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YASKAWA iQpump1000 Quick Start Manual

Ac drive
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iQpump1000 AC Drive
Intelligent Pump Controller
Quick Start Guide
Type: CIMR-PW A
Models: 200 V Class: 3/4 to 175 HP ND
400 V Class: 3/4 to 500 HP ND
600 V Class: 2 to 250 HP ND
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP YAIP1W 01A

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  • Page 1 AC Drive Intelligent Pump Controller Quick Start Guide Type: CIMR-PW A Models: 200 V Class: 3/4 to 175 HP ND 400 V Class: 3/4 to 500 HP ND 600 V Class: 2 to 250 HP ND To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 3: Simple Setup Procedure

    Please read this cheat sheet and other documentation provided with the iQpump thoroughly before attempting any installation. The setup procedure begins on the next page. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 4 For best performance, the drive input supply voltage must be equal to or greater than the motor rated voltage. Note: Do NOT adjust sec per Open Chassis month. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 5 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 6 3 sec. to go back to the main menu. Please refer to the iQpump Quick Start Manual, (Document No. TOEP YAIP 1W 01) on how to access other drive monitors. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 7 Enables or disables the Hand Key on the digital op- Hand Key on keypad. Hand Key erator. P5-04 Enabled Enable / Disable 0: Disabled (See Step 10) 1: Enabled YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 8 Start / Draw Down Level (P1-04) System Units (P1-02) Start / Draw Down Level (P1-04) (Example PSI) (Example 100.0 PSI) (Example PSI) (Example -50.0 PSI, (150.0 – 50.0) Maximum YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 9 / unmanned areas. Use parameter P4-10 to enable. When the iQpump is powered down while running , an internal run command will automatically be initiated upon power -up. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 10 Start Pump System System Setpoint WAIT Delay (Example 80 PSI) FEEDBACK SIGNAL LEVEL Refer to Illustration 2 on Page 3 of 4 for additional information on the Start Level Function. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 11 (P1-06) where it will hold for 5 sec. (P2-03) before going to sleep. Step 5: Run system in normal automatic operation and verify sleep and wake-up operation until system performs satisfactory. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 12 This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 13: Table Of Contents

    Three-Phase 200 V Class Models 2A0110, 2A0138 Three-Phase 400 V Class Models 4A0058, 4A0072 Three-Phase 600 V Class Models 5A0041, 5A0052 ............. 77 Three-Phase 200 V Class Models 2A0169 to 2A0211 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 14 Changing Parameter Settings or Values ..................116 4.4 Pump Application Presets ....................118 Parameters Set Depending on A1-03 Setting ................. 118 Parameters Displayed Depending on A1-06 Setting............... 119 4.5 iQpump Presets and Functions ..................120 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 15 Three-Phase 200 V Class Drive Models 2A0040 to 2A0211 ............235 Three-Phase 200 V Class Drive Models 2A0250 to 2A0415 ............236 Three-Phase 400 V Class Drive Models 4A0002 to 4A0031 ............237 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 16 H1: Multi-Function Digital Inputs ..................... 276 H2: Multi-Function Digital Outputs....................280 H3: Multi-Function Analog Inputs ....................284 H4: Analog Outputs ......................... 286 H5: MEMOBUS/Modbus Serial Communication ................287 H6: Pulse Train Input........................288 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 17 U3: Fault History..........................329 U4: Maintenance Monitors ......................331 U5: PID Monitors ..........................333 U6: Operation Status Monitors ......................334 U7: CASE Monitors ......................... 334 U9: Operation Status Monitors ......................334 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 18 C.2 UL and CSA Standards .....................343 UL Standards Compliance ......................343 CSA Standards Compliance......................349 Drive Motor Overload Protection ..................... 349 Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ........351 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 19: Preface & General Safety

    Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE.......................20 GENERAL SAFETY....................22...

  • Page 20: Preface

    Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user.
  • Page 21 Preface • MECHATROLINK-I/MECHATROLINK-II are trademarks of MECHATROLINK Members Association (MMA). • Other companies and product names mentioned in this manual are trademarks of those companies. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 22: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 23: Safety Messages

    Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 24 Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 25: General Application Precautions

    Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

  • Page 26: Motor Application Precautions

    Selecting a Circuit Breaker or Circuit Interrupter Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC 60755).
  • Page 27 Make sure that lubrication is sufficient within the entire speed range to avoid machine damage. Note that operation above the rated speed can increase the noise generated by the machine. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 28: Drive Label Warning Example

    Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

  • Page 29: Receiving

    Receiving This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components. MODEL NUMBER AND NAMEPLATE CHECK............30 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 30: Model Number And Nameplate Check

    B – Software version F – Output specifications C – Enclosure type G – Input specifications D – Serial number H – AC drive model Figure 1.1 Nameplate Information Example YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 31 18.5 (25) 2A0081 22 (30) 2A0110 30 (40) 2A0138 37 (50) 2A0169 45 (60) 2A0211 55 (75) 2A0250 75 (100) 2A0312 90 (125) 2A0360 110 (150) 2A0415 110 (175) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 32 55 (75) 5A0099 75 (100) 5A0125 90 (125) 5A0145 110 (150) 5A0192 160 (200) 5A0242 185 (250) Note: Refer to Single-Phase Derating on page 247 for Single-Phase ratings. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 33: Mechanical Installation

    Mechanical Installation This chapter explains how to properly mount and install the drive. MECHANICAL INSTALLATION................34 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 34: Mechanical Installation

    Installation Orientation and Spacing Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling. Figure 2.1 Correct Installation Orientation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 35 Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms of stacked drives for easier cooling fan replacement. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 36: Transporting The Drive

    The HOA keypad can also be permanently mounted remote locations such as panel doors using an extension cable and an installation support set (depending on the installation type). Note: Refer to Peripheral Devices & Options on page 227 for information on extension cables and installation support sets. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 37 Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 38 Enclosure panel Figure 2.9 External/Face-Mount Installation Internal/Flush-Mount An internal/flush-mount requires an installation support set that must be purchased separately. Contact Yaskawa to order an installation support set and mounting hardware. Figure 2.10 illustrates how to attach the Installation Support Set A.

  • Page 39: Exterior And Mounting Dimensions

    5A0125A <1> 4A0362A <1> <1> IP00/Open Type 2A0312A 5A0145A <2> 4A0414A Enclosure <1> <1> 2A0360A 5A0192A <2> 4A0515A <2> <1> 2A0415A 5A0242A <2> 4A0675A <2> 4A0930A <2> 4A1200A YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 40 Refer to IP20/NEMA Type 1 Kit Selection on page 47 to select the appropriate kit. <2> Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for these models. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 41 14.49 – 5.12 0.18 0.18 238.1 <1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 42 0.18 257.9 <1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 43 – – 2A0006F – – – – – 2A0008F – – – – – – – 2A0010F – – – – – 2A0012F – – – – – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 44 – – – – 5A0004F – – – – – 5A0006F – – – – – 5A0009F – – – – – 5A0011F – – – – – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 45 Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. IP00/Open Type Enclosure Drives Max W2 Max W2 Max W2 Max W2 Figure 1 Figure 2 Max W2 Max W2 Figure 3 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 46 <1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. Refer to IP20/NEMA Type 1 Kit Selection on page 47 to select the appropriate kit. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 47 Table 2.11 to select the appropriate IP20/NEMA Type 1 Kit when performing the conversion. Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for IP00/Open Type models not listed. Table 2.11 IP20/NEMA Type 1 Kit Selection IP00/Open Type IP20/NEMA Type 1 Kit Code...
  • Page 48 Table 2.12 Weights for 2A0004U to 0012U, 4A0002U to 0005U, and 5A0003U and 0004U Drive Model 2A0004U 2A0006U 2A0008U 2A0010U 2A0012U 4A0002U 4A0004U 4A0005U 5A0003U 5A0004U Drive Weight lb (kg) (3.3) (3.3) (3.4) (3.4) (3.4) (3.4) (3.4) (3.4) (3.4) (3.4) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 49 Table 2.13 Weights for 2A0018U and 0021U, 4A0007U to 0011U, and 5A0006U and 0009U Drive Model 2A0018U 2A0021U 4A0007U 4A0009U 4A0011U 5A0006U 5A0009U Drive Weight lb (kg) (3.7) (3.7) (3.6) (3.7) (3.7) (3.7) (3.7) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 50 Table 2.14 Weights for 2A0030U and 0040U, 4A0018U and 0023U, and 5A0011U Drive Model 2A0030U 2A0040U 4A0018U 4A0023U 5A0011U Drive Weight lb (kg) (4.2) (4.2) (4.1) (4.1) (4.1) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 51 2.1 Mechanical Installation Unit: inch [mm] Figure 2.15 Model 4A0031U Table 2.15 Weight for 4A0031U Drive Model 4A0031U Drive Weight 12.5 lb (kg) (5.7) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 52 Table 2.16 Weights for 2A0056U, 4A0038U, and 5A0017U and 5A0022U Drive Model 2A0056U 4A0038U 5A0017U 5A0022U Drive Weight 13.0 13.2 13.2 13.2 lb (kg) (5.9) (6.0) (6.0) (6.0) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 53 Table 2.17 Weights for 2A0069U and 2A0081U, 4A0044U, and 5A0027U and 5A0032U Drive Model 2A0069U 2A0081U 4A0044U 5A0027U 5A0032U Drive Weight 20.0 22.0 19.1 19.1 19.1 lb (kg) (9.1) (10.0) (8.7) (8.7) (8.7) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 54 Unit: inch [mm] Figure 2.18 Models 2A0110U and 4A0058U Table 2.18 Weights for 2A0110U and 4A0058U Drive Model 2A0110U 4A0058U Drive Weight 50.6 50.6 lb (kg) (23.0) (23.0) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 55 Figure 2.19 Models 2A0138U, 4A0072U, 5A0041U and 5A0052U Table 2.19 Weights for 2A0138U, 4A0072U, 5A0041U and 5A0052U Drive Model 2A0138U 4A0072U 5A0041U 5A0052U Drive Weight 61.6 59.4 59.4 59.4 lb (kg) (28.0) (27.0) (27.0) (27.0) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 56 Unit: inch [mm] Figure 2.20 Models 4A0088U and 4A0103U Table 2.20 Weights for 4A0088U and 4A0103U Drive Model 4A0088U 4A0103U Drive Weight 85.8 85.8 lb (kg) (39.0) (39.0) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 57 Table 2.21 Weights for 2A0169U and 0211U, 4A0139U and 0165U, and 5A0062U to 0099U Drive Model 2A0169U 2A0211U 4A0139U 4A0165U 5A0062U 5A0077U 5A0099U Drive Weight 90.2 92.4 99.0 101.2 99.0 99.0 lb (kg) (41.0) (42.0) (45.0) (46.0) (45.0) (45.0) (87) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 58 Table 2.22 Weights for 2A0250U and 0312U, 4A0208U, and 5A0125U and 0145U Drive Model 2A0250U 2A0312U 4A0208U 5A0125U 5A0145U Drive Weight lb (kg) (83) (88) (87) (87) (87) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 59 Table 2.23 Weights for 2A0360U and 0415U, 4A0250U to 0362U, and 5A0192U and 0242U Drive Model 2A0360U 2A0415U 4A0250U 4A0296U 4A0362U 5A0192U 5A0242U Drive Weight – lb (kg) (108) (106) (112) (117) (117) (117) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 60 2.1 Mechanical Installation 0.79 [20] [645] Unit: inch [mm] Figure 2.24 Model 4A0414U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 61 Unit: inch [mm] Figure 2.25 Models 4A0515U and 4A0675U Flange Type Panel Cut-Out Dimensions Flange type drives must be ordered from the factory using the U: Flange Type enclosure rating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 62 2.1 Mechanical Installation Unit: inch [mm] Figure 2.26 Models 2A0004U to 0012U, 4A0002U to 0005U, 5A0003U and 0004U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 63 2.1 Mechanical Installation Unit: inch [mm] Figure 2.27 Models 2A0018U and 0021U, 4A0007U to 0011U, and 5A0006U and 0009U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 64 2.1 Mechanical Installation Unit: inch [mm] Figure 2.28 Models 2A0030U and 0040U, 4A0018U and 0023U, and 5A0011U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 65 2.1 Mechanical Installation Unit: inch [mm] Figure 2.29 Model 4A0031U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 66 2.1 Mechanical Installation Unit: inch [mm] Figure 2.30 Models 2A0056U, 4A0038U, and 5A0017U and 5A0022U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 67 2.1 Mechanical Installation Unit: inch [mm] Figure 2.31 Models 2A0069U and 2A0081U, 4A0044U, and 5A0027U and 5A0032U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 68 2.1 Mechanical Installation Unit: inch [mm] Figure 2.32 Models 2A0110U and 4A0058U Unit: inch [mm] Figure 2.33 Models 2A0138U, 4A0072U, and 5A0041U and 5A0052U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 69 2.1 Mechanical Installation Unit: inch [mm] Figure 2.34 Models 4A0088U and 4A0103U Unit: inch [mm] Figure 2.35 Models 2A0169U and 0211U, 4A0139U and 0165U, and 5A0062U to 0099U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 70 Unit: inch [mm] Figure 2.36 Models 2A0250U and 0312U, 4A0208U, and 5A0125U and 0145U Unit: inch [mm] Figure 2.37 Models 2A0360U and 0415U, 4A0250U and 0362U, and 5A0192U and 0242U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 71 2.1 Mechanical Installation Unit: inch [mm] Figure 2.38 Model 4A0414U Unit: inch [mm] Figure 2.39 Models 4A0515U and 4A0675U YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 72 2.1 Mechanical Installation This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 73: Electrical Installation

    STANDARD CONNECTION DIAGRAM..............74 MAIN CIRCUIT CONNECTION DIAGRAM............77 TERMINAL COVER....................79 HOA KEYPAD AND FRONT COVER..............81 TOP PROTECTIVE COVER...................84 MAIN CIRCUIT WIRING..................85 CONTROL CIRCUIT WIRING................96 CONTROL I/O CONNECTIONS................101 CONNECT TO A PC.....................104 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 74: Standard Connection Diagram

    NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction. Note: The minimum load for the relay outputs M1-M2, M3-M4, MA-MB-MC, and MD-ME-MF is 10 mA. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 75 Figure 3.1 Drive Standard Connection Diagram (example: model 2A0040) <1> Remove the jumper when installing a DC link choke. Models 2A0110 to 2A0415 and 4A0058 to 4A0675 come with a built-in YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 76 NOTICE: When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault, make sure the drive does not trigger a fault output during fault restart (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function from working properly. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 77: Main Circuit Connection Diagram

    Three-Phase 600 V Class Models 5A0041, 5A0052 B1 B2 Relay Current DC link choke sensor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 – Control Gate board Operator board Figure 3.3 Connecting Main Circuit Terminals YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 78: Three-Phase 200 V Class Models 2A0169 To 2A0211

    W/T3 – 24 V Control Gate board Operator Power board Supply Figure 3.5 Connecting Main Circuit Terminals Single-Phase Connections Use terminals R/L1 and S/L2 to connect single-phase power. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 79: Terminal Cover

    Figure 3.8 Reattaching the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 80: Models 2A0110 To 2A0250, 4A0208 To 4A0675, And 5A0125 To 5A0242 (Ip00/Open Type Enclosure)

    Figure 3.11 Reattaching the Terminal Cover on an IP00/Open Type Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 81: Hoa Keypad And

    Remove the terminal cover and the HOA keypad. Loosen the installation screw on the front cover. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 82 Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.16 until the cover comes off. Figure 3.16 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A0675) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 83 Figure 3.17 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A0675) After connecting the hooks to the drive, press firmly on the cover to lock it into place. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 84: Top Protective Cover

    Protective Cover Mounting Holes Figure 3.19 Reattaching the Protective Cover YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 85: Main Circuit Wiring

    Time delay Class J, T, or CC fuses sized at 175% of the drive input rating, or MCCB sized at 200% maximum of the drive input rating. Yaskawa recommends installing branch circuit protection according to maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in this manual.

  • Page 86: Protecting Main Circuit Terminals

    Insulation Barrier Insulation barriers are packaged with drive models 4A0414 through 4A0675 to provide added protection between terminals. Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.20 for instructions on placement of the insulation barriers.

  • Page 87: Wire Gauges And Tightening Torque

    Refer to Closed-Loop Crimp Terminal Size on page for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Three-Phase 200 V Class Table 3.2 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
  • Page 88 U/T1, V/T2, W/T3 1/0 × 2P 1/0 to 2/0 18 to 23 <2> –, +1 – 1 to 4/0 2A0211 (159 to 204) – 1/0 to 4/0 4 to 1/0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 89 U/T1, V/T2, W/T3 14 to 10 1.2 to 1.5 –, +1, +2 – 14 to 10 4A0011 (10.6 to 13.3) B1, B2 – 14 to 10 14 to 10 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 90 2 to 1/0 U/T1, V/T2, W/T3 2 to 1/0 9 to 11 <1> –, +1 – 3 to 1/0 4A0103 (79.7 to 97.4) – 4 to 1/0 6 to 4 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 91 <2> When installing an EMC filter, additional measures must be taken to comply with IEC61800-5-1. Refer to EMC Filter Installation on page 338 for details. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 92 R/L1, S/L2, T/L3 10 to 4/0 U/T1, V/T2, W/T3 10 to 4/0 18 to 23 –, +1 – 4 to 4/0 5A0062 (159 to 204) – 6 to 4/0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 93: Main Circuit Terminal And Motor Wiring

    Adjust the drive carrier frequency according to Table 3.5. If the motor wiring distance exceeds 100 m because of the system configuration, reduce the ground currents. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 94 Use wire cutters to cut away covers as needed for terminals. R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 A – Braking circuit protective cover B – DC bus protective cover Figure 3.22 Protecting Cover to Prevent Miswiring (Model 5A0011) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 95 Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 96: Control Circuit Wiring

    (HAND frequency reference) • Voltage or current input must be selected by jumper S1 and H3-05. Frequency reference common E (G) Ground for shielded lines and option cards – – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 97 <1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to Control I/O Connections on page 101 for more information on the termination resistor. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 98: Terminal Configuration

    0.75 (18) 0.5 (20) (4.4 to 5.3) Solid wire: (24 to 20) etc. 0.2 to 1.5 M1-M4 (24 to 16) FM, AM, AC R+, R-, S+, S-, IG YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 99: Wiring The Control Circuit Terminal

    3.7 Control Circuit Wiring Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table 3.10 for dimensions. Figure 3.25 Ferrule Dimensions Table 3.10 Ferrule Terminal Types and Sizes...
  • Page 100 NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 101: Control I/O Connections

    External 24 Vdc Power Supply (Terminals SN and SP) Sinking Mode (NPN) 24 Vdc 24 Vdc External 24 Vdc Sourcing Mode (PNP) 24 Vdc 24 Vdc External 24 Vdc YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 102: Terminals A1, A2, And A3 Input Signal Selection

    0: 0 to 10 Vdc H3-09 Terminal A2 signal level selection 1: 0 to 10 Vdc Bipolar 0 to 3 2: 4 to 20 mA 3: 0 to 20 mA YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 103: Terminal Am/Fm Signal Selection

    Terminal AM signal level selection 0: 0 to 10 Vdc 1: -10 to 10 Vdc 0 to 2 H4-08 Terminal FM signal level selection 2: 4 to 20 mA YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 104: Connect To A Pc

    The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to a PC, Yaskawa SCADA software for iQpump can be used to monitor drive performance and manage parameter settings. A complementary version of the SCADA software is available for download on our website at iqpump.yaskawa.com.

  • Page 105: Start-Up Programming & Operation

    USING THE HOA KEYPAD.................111 PUMP APPLICATION PRESETS................118 IQPUMP PRESETS AND FUNCTIONS...............120 BASIC IQPUMP SETUP AND APPLICATION PRESET PARAMETERS...149 TEST RUN WITH NO LOAD................171 TEST RUN WITH LOAD CONNECTED...............172 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 106: Drive Start-Up Preparation

    4.1 Drive Start-Up Preparation Drive Start-Up Preparation To provide the most reliable iQpump1000 drive available and to avoid any extra costs related to loss or reduction of warranty coverage, an authorized Yaskawa service representative should complete this start-up procedure. Please complete the following checklist and maintain it in a secure location, as technical service personnel may request information from this checklist.
  • Page 107 Record any other connections to the drive to determine if special programming is required for the following: Multi-function Inputs Multi-function Outputs Multi-function Digital Inputs Multi-function Analog Outputs Network Communications Refer to Parameter List on page 255 for details. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 108: Powering Up The Drive

    Set in 24-hour clock time. After initial setup, the time will display in 12-hour clock time. Set the gain or loss in seconds per month. Second per month Note: This does not need to be set for the RTC to function properly. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 109 Press F2 to Set DATA - MODE - Use the up and down arrow keys to scroll through display menu until the screen shows Programming “Programming”. HELP DATA YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 110 When o4-17 is set to 2, the Real-Time Clock data is cleared. A Clock Not Set alarm will occur until o4-17 is set to 1 and the Real-Time Clock is set. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 111: Using The Hoa Keypad

    HAND Light Lit while the drive is in HAND mode. Refer to page for details. HAND ALM LED Light Refer to ALARM (ALM) LED Displays on page 113. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 112: Lcd Display

    Displayed when the Run command is supplied from a remote source. RREF Note: This display will blink when b1-01 is set to 1 (Analog Inputs). LREF Displayed when the Run command is supplied from the HOA keypad. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 113: Alarm (Alm) Led Displays

    HAND Running in AUTO mode On solid Running in AUTO mode when the Frequency Reference is 0 and/or decelerating in AUTO AUTO HAND mode. Long blink (50% duty) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 114 HAND Mode Selection RUN Command 6 Hz 0 Hz Frequency AUTO LED Short blink Blink Blink HAND LED Operation Mode AUTO Figure 4.6 LEDs and Drive Operation in HAND Mode YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 115: Menu Structure For Hoa Keypad

    <6> The Frequency Reference appears after the initial display that shows the product name. <7> The information that appears on the display will vary depending on the drive model. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 116: Changing Parameter Settings Or Values

    Entry Accepted -PRMSET- Decel Time 1 C1-02= 20.0sec 11. The display automatically returns to the screen shown in Step 6. (0.0~6000.0) “10.0 sec” Home YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 117 Display/Result - MODE - Auto Setpoint U5-99= 0.0PSI 12. Press as many times as necessary to return to the initial display. U1-02= 0.00Hz LSEQ U1-91= 0.0PSI LREF <-MONITOR-> YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 118: Pump Application Presets

    0.0 Hz Q5-06 50.0 PSI P4-12 0.0 Hz Q5-09 20.0 PSI P4-17 0.0 min Q5-10 5.0 min P5-02 0.0 Hz Q5-11 Q5-16 1.00 Q5-17 3.0 sec H2-01 H2-02 H2-03 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 119: Parameters Displayed Depending On A1-06 Setting

    P5-04 P2-02 Q2-04 P1-04 L5-04 P4-10 Q2-05 P1-06 P1-06 P5-04 Q2-06 P1-08 Q2-07 P1-09 Q2-08 P1-11 Q2-09 P1-12 Q2-10 P2-02 Q2-11 P2-03 Q2-12 P4-01 P4-10 P4-02 P5-04 P4-03 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 120: Iqpump Presets And Functions

    By sleeping, the drive will save energy and mechanical wear. A setting of zero in P1-04 will disable the sleep function (default setting). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 121 Default: 1 P5-04 HAND Key Function Selection Range: 0, 1 Default: 0.0 Q1-01 PID Controller Setpoint 1 Min.: 0.0 Max.: 6000.0 U1-99 Anti-No-Flow Timer No signal output available YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 122 This will attempt to regulate the water temperature between the Q2-06 and Q2-07 settings. Figure 4.8 shows normal operation. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 123 The HAND key acts as a start button. Press the OFF button to stop the drive. Press AUTO to return the drive to geothermal control. The HAND speed reference can be set in P5-02 (Hand Reference 1). Disable the HAND key by setting P5-04 to 0 (disabled). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 124 Low Temperature to Run at Maximum Geothermal Speed Min.: -110.0 Max.: 275.0 Default: 65.0 °F Q2-06 Low Temperature to Run at Minimum Geothermal Speed Min.: -110.0 Max.: 275.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 125 The drive is running at the level set in Q2-03 due to an incorrect setting. Cause Possible Solution The temperature parameter values are set Set the temperature parameters in the following order: incorrectly. Q2-08 > Q2-07 > Q2-06 > Q2-05 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 126 G eo the rm al E nab led (b 1-01 = 5 ), G eo the rm al S leep E nab led (Q 2 -11 > 0 .0 ) Figure 4.11 Geothermal Sleep – High Temperature Operation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 127 Set the minimum speed at which the motor can run in parameter P1-06. The default is 0 Hz. If the system has a minimum safe operation speed, set it in P1-06. This will act as a lower limit of the frequency reference. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 128 Additionally the sensor will have a vent tube running the length of the electrical conductors to compensate for changes in barometric air pressure, which ensures accurate feedback with changing weather patterns. Another YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 129 Q4-05 expires, the drive will go to sleep and stop running the pump. The pump will remain in this state until the well level reaches the wake level set in Q4-06.. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 130 Min.: 0.0 Max.: 1200.0 Default: 10.0 ft Q4-04 Minimum Water Level Min.: 0.0 Max.: 1200.0 Default: 5 s Q4-05 Water Level Sleep Delay Time Min.: 0 Max.: 3600 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 131: Iqpump Functions

    Select the alarm message that will be displayed when a Low City condition is detected using parameter P4-24. Options include “Low Cty Pressure”, “Low Suction Pres”, and “Low Watr In Tank”. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 132 (oL1) and inverter (oL2) overload functions. If desired, program a multi-function digital output (H2-oo) to 89 (Output Current Limit) to annunciate the alarm. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 133 To quickly access this parameter, press the HOME key and then the ENTER key. The U1-99 monitor on the home screen displays the Q1-01 PI setpoint. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 134 Feedback Device Scaling Min.: 0.1 Max.: 6000.0 Default: 0.0 P1-04 Start / Draw Down Level Min.: -999.9 Max.: 999.9 Default: 40.0 Hz P1-06 Minimum Pump Speed Min.: 0.0 Max.: [E1-04] YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 135 Set the pre-charge frequency reference in parameter P2-02. This is the frequency that the drive will run at during pre- charge. Set this value to reasonable speed that is above the minimum pump speed (P1-06) and close to the average running frequency of the drive controller. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 136 Pre-Charge Loss of Prime Level Min.: 0.0 Max.: 1000.0 Default: 0.0 Hz P4-06 Pre-Charge Frequency 2 Min.: 0.0 Max.: [E1-04] Default: 0.0 min P4-07 Pre-Charge Time 2 Min.: 0.0 Max.: 3600.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 137 Pre-cha rge T im e 2 Active” M essage & D igital Ou tpu t (H 2-0x = A4) P4-01 Pre-cha rge level = 0.0 Figure 4.15 Pre-Charge Dual Speed Complete via Timer YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 138 Range: 0, 1 Default: 0.0 PSI P3-10 Setpoint Boost Maximum at De-Stage Min.: -20.0 Max.: 20.0 Default: 5.0 s P3-11 Setpoint Boost after De-Stage Time Min.: 0.0 Max.: 60.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 139 Min.: -20.0 Max.: 20.0 Default: 5.0 s P3-11 Setpoint Boost after De-Stage Time Min.: 0.0 Max.: 60.0 Default: 0.0 Q1-01 PID Controller Setpoint 1 Min.: 0.0 Max.: 6000.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 140 (Contactor Multiplex) F5-07 = 83 PUMP 4 DO-A3 F5-09 = 2 F5-08 = 84 PUMP 5 LEAD PUMP 1 Figure 4.17 Controlling Five Lag Pumps with DO-A3 Option YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 141 Daisy chain the (R+ to S+) terminals between each drive. Daisy chain the (R- to S-) terminals between each drive. Drive 1 Drive 2 Drive 3 Figure 4.20 Daisy Chain Three Drives YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 142 • Only the Lead drive can request staging and de-staging. • Staging will start a new Lead drive and make the old Lead drive into a Lag drive. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 143 Drive is in Auto Mode, Lag operation and is running at the speed set in P9-06. The Home U1-02= 55.00Hz Screen will display U1-01 instead of U5-99. U1-91= 99.9PSI Home YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 144 Min.: 02h Max.: 08h Default: 1 P9-27 Network Recovery Range: 0 to 3 U9-02 Network Activity No signal output available U9-04 Running Queue Number No signal output available YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 145 • Decrease the lag fixed speed delay (P9-07) • Increase the staging frequency level (P9-09) • Increase the staging delay time (P9-11) • Increase the de-staging delay time (P9-15) • Increase the stabilization time (P9-16) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 146 P9-05 = 2 P9-05 = 0 P9-05 = 0 (Turn Off) Allow Net Run: 0 (Always), 2 (First P9-20 = 2 P9-20 = 0 P9-20 = 0 Only) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 147 The drive Controller "Run Stop" history ensures that both booster pumps alternate each run cycle. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 148 20 s P9-20 Allow Network Run P9-21 Run Priority P9-24 Lead Swap at Sleep P9-25 Highest Node Address U5-99 PID Setpoint Command 100 PSI 100 PSI 100 PSI YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 149: Basic Iqpump Setup And Application Preset Parameters

    Resets parameters to default settings with digital inputs S1, S2, and S5 configured as Run, Stop, and Forward/Reverse respectively. Refer to Setting 0: 3-Wire Sequence on page for more information on digital input functions. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 150 Setting 7770: General Purpose General Purpose Application Preset. Refer to Pump Application Presets on page 118 for a list of parameters and default values for this Application Preset. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 151 H3-05 = 0 H3-06 = 0 Set DIP switch S4 on the H3-07 H3-08 0 to 10 Vdc (Frequency Reference Bias) terminal board to “AI”. H3-05 = 1 Bipolar YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 152 RS-422/RS-485 serial communications cable to terminals R+, R-, S+, and S- on the control I/O terminal block. Refer to to see the connection diagram using a PC to provide the auto setpoint reference to the drive. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 153 Using the external terminals requires setting the drive to AUTO Mode by pressing the AUTO key. Parameter Name Setting Range Default b1-02 Run Command Selection 1 0 to 3 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 154 (Refer to b2: DC Injection Braking and Short Circuit Braking on page 258) or Speed Search (Refer to b3: Speed Search on page 259) to restart the motor before it has completely stopped. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 155 HAND Mode. The coast-timer will still operate when the drive goes to sleep then wakes up. Run command Output Drive output shut off frequency Run wait time t Figure 4.31 Coast to Stop with Timer YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 156 A positive PID input causes an increase in the PID output (direct acting). Setting 1: Reverse Output A positive PID input causes a decrease in the PID output (reverse acting). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 157 Provides motor control, protects the motor, and calculates torque limits. Set E2-01 to the full load amps (FLA) stamped on the motor nameplate. If Auto-Tuning completes successfully, the value entered to T1-04 will automatically be saved to E2-01. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 158 Fast Stop (N.O.) – Sequence Timer Disable – Fast Stop (N.C.) – Sequence Timer Cancel – Timer function input – DC Injection Braking command – PID disable – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 159 User-set speed agree 2 – oH Pre-alarm time limit – Frequency detection 3 – Braking transistor fault (rr) – Frequency detection 4 – Braking resistor overheat (oH) – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 160 Parameter H3-04 sets the level of the selected input value that is equal to 0 V input at terminal A1 (bias). Use both parameters to adjust the characteristics of the analog input signal to terminal A1. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 161 Setting 1: 0 to 10 Vdc Bipolar The input level is -10 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 1: 0 to 10 Vdc Bipolar on page 160. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 162 Operation Status Monitors on page 326 for a list of all monitors. The “Analog Output Level” column indicates whether a monitor can be used for analog output. Example: Enter “103” for U1-03. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 163 Figure 4.36 Analog Output Gain and Bias Setting Example 1 and 2 Set H4-03 to 30% for an output signal of 3 V at terminal FM when the monitored value is at 0%. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 164 U4-03. Name Setting Range Default o1-07 Second Line User Monitor Selection 101 to 799 P1-01: Pump Mode Selects the base operation mode of the drive controller. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 165 Sets the delay time for waking the drive to prevent accidental wake up caused by erratic feedback. Parameter Name Setting Range Default P1-05 Start Level Delay Time 0 to 3600 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 166 Selects the drive response to a High Feedback condition. When the PID feedback rises above the P1-11 setting for the time set in P1-12, the drive will respond based on the setting in P1-13. Parameter Name Setting Range Default P1-13 High Feedback Selection 0 to 2 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 167 P3-09, the pump will be de-staged. Parameter Name Setting Range Default P3-60 Pump 3 Frequency Shutdown Level 0.0 to 400.0 40.0 Hz YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 168 30.0 Hz P4-17: Utility Start Delay Set the delay time after power up until the drive will recognize a Run command present within one second of power up. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 169 Q5-09 setting for the time set in Q5-10, the drive will respond based on the setting in Q5-11. Parameter Name Setting Range Default Q5-09 Low Suction Pressure Detection Level 0.0 to 1200.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 170 Q5-17 is used in place of b5-03 for suction pressure control. Parameter Name Setting Range Default Suction Control Integral Time 0.0 to 360.0 5.0 s YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 171: Test Run With No Load

    FWD/REV The drive should operate normally. Press to stop the motor. The HAND light is HAND RESET ENTER OFF and the motor coasts to stop. AUTO HAND HAND YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 172: Test Run With Load Connected

    • If the application permits running the load in the reverse direction, change the motor direction and the frequency reference while watching for abnormal motor oscillation or vibration. • Correct any problems that occur with hunting, oscillation, and other control-related issues. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 173: Troubleshooting

    DRIVE ALARMS, FAULTS, ERRORS, AND MESSAGES........174 FAULT DETECTION.....................175 ALARM DETECTION...................193 OPERATOR PROGRAMMING ERRORS............203 AUTO-TUNING FAULT DETECTION..............207 COPY FUNCTION RELATED DISPLAYS............211 HOA KEYPAD DISPLAY MESSAGES..............213 AUTO-TUNING.....................215 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 174: Drive Alarms, Faults, Errors, And Messages

    Check the HOA keypad for information about possible faults if the drive or motor fails to operate. Refer to Using the HOA Keypad on page 111. If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model • Software version •...

  • Page 175: Fault Detection

    The digital operator battery is low Replace the digital operator battery. HOA Keypad Display Fault Name Braking Transistor Overload Fault The braking transistor reached its overload level. Cause Possible Solution YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 176 • Cycle power to the drive. There is a self-diagnostic error in the • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa control circuit representative for instructions on replacing the control board.
  • Page 177 • Turn off the power and check the connection between the control board and the drive. There is a connection error • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.
  • Page 178 CPF40 to CPF43 CPU error Cause Possible Solution If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware is damaged representative for instructions on replacing the control board. HOA Keypad Display Fault Name SI-T3 Watchdog Timer Error The watchdog timed out.
  • Page 179 • Cycle power to the drive. the EEPROM • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
  • Page 180 Check the drive and motor capacities. is less than 5% of the drive rated current If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa An output transistor is damaged representative for instructions on replacing the control board.
  • Page 181 The Low Water Level switch is activated, defective, or P1-30, Low Water Digital Raise the water level and/or adjust the Low Water Level switch. Input Configuration, is programmed incorrectly. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 182 • Lower the voltage if it is too high relative to the frequency. • Check the amount of torque compensation. Excessive torque compensation • Reduce the torque compensation gain (C4-01) until there is no speed loss and less current. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 183 • Cycle power to the drive. Option card or hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. HOA Keypad Display...
  • Page 184 • Cycle power to the drive. Option card or hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. HOA Keypad Display...
  • Page 185 • Adjust the Speed Search current and Speed Search deceleration times (b3-02 and b3-03 respectively). incorrectly • After Auto-Tuning, set b3-24 to 1 to enable Speed Estimation Speed Search. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 186 • Output is interrupted when the keypad is disconnected (o2-06 = 1). • The Run command is assigned to the operator (b1-02 = 0 and LOCAL has been selected). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 187 Cause Possible Solution • Check for wiring errors in the main circuit drive input power. There is phase loss in the drive input power • Correct the wiring. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 188 • Replace either the control board or the entire drive. For instructions on replacing the control board, contact The control circuit is damaged Yaskawa or a Yaskawa representative. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 189 Possible Solution IGBT fault • Check motor wiring. • Turn off the power supply, then turn it on. If the problem continues, contact your Yaskawa representative IGBT short circuit detection circuit fault or the nearest Yaskawa sales office. • Check the drive output side short circuit for a broken output transistor...
  • Page 190 Replace the HOA keypad battery and set the Real-Time Clock. battery has been replaced. An error has occurred in the Real-Time Replace the digital operator. For instructions on replacing the HOA keypad, contact Yaskawa or your nearest Clock function of the HOA keypad. sales representative.
  • Page 191 • Replace either the control board or the entire drive if U4-06 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative. HOA Keypad Display Fault Name VLTS Volute-Thermostat Fault Cause Possible Solution YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 192 An analog input programmed for setting 23 “WaterLvl/Suction” has dropped below 3 Repair level sensor or wiring. mA or risen above 21 mA for longer than 1 second. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 193: Alarm Detection

    Braking Transistor Overload Fault The braking transistor in the drive has been overloaded. Cause Possible Solution The proper braking resistor has not been Select the proper braking resistor. installed. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 194 • Remove the cause of the error on the controller side. • Check the connector to make sure the cable has a signal. Communications cable is disconnected or damaged. • Replace the communications cable. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 195 • Check if the unused terminals have been set for H1-oo = 2C to 2F (External Fault). Multi-function contact inputs are set incorrectly. • Change the terminal settings. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 196 HOA Keypad Display Minor Fault Name Geothermal Mode Parameters Geo Params Chk Q2-05 to Q2-08 The drive is running at the level set in Q2-03 due to an incorrect setting. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 197 • Set the Low Feedback alarm characteristics in P1-08 and P1-09. Feedback Selection, is set to 1 (Alarm and • Drive response to this condition is controlled by P1-10, Low Feedback Selection. digital out). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 198 Replace either the control board or the entire drive. For instructions on replacing the control board, contact 90% of expected performance life. Yaskawa or your nearest sales representative. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 199 Cause Possible Solution An external device triggered an overheat Search for the device that tripped the overheat warning. Remove the cause of the problem. warning in the drive. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 200 • If the magnetic contactor is identified as a source of noise, install a surge protector to the MC coil. Set number of fault restarts (L5-01) to a value other than 0. HOA Keypad Display Minor Fault Name PASS MEMOBUS/Modbus Comm. Test Mode Complete Cause Possible Solution YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 201 Q2-09 = 1 (Alarm). HOA Keypad Display Minor Fault Name IGBT Maintenance Time (90%) TrPC IGBTs have reached 90% of their expected performance life. Cause Possible Solution YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 202 The Run command has been applied and the Adjust b1-11 to the desired delay time. The drive sill start normally after the b1-11 timer expires. b1-11 timer is active. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 203: Operator Programming Errors

    • Offset Frequency 1, 2, 3 Calculations (44, 45, The Up/Down command (10, 11) and PID control Set b5-01 to 0 to disable control PID or disable the Up/Down command. (b5-01) are enabled simultaneously. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 204 (i.e., at least two of these parameters Note: Both 0 (Frequency Reference Bias) and F (Not Used) can be set to H3-02, H3-10, or have the same setting: H3-02, H3-10, or H3-06). H3-06 simultaneously. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 205 One of the following contradictory settings is true: • S2-01 > S2-02 • S2-06 > S2-07 Correct the parameter settings. • S2-11 > S2-12 • S2-16 > S2-17 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 206 Confirm parameter settings for P1-01, P9-99, P6-01, P9-05, P9-40, Q4-01, and Q5-01. • Q4-01 > 0 (Water Level Enabled) • Q5-01 > 0 (Suction Pressure Control Enabled) • P6-01 > 0 (Flow Meter Enabled) and P9-40 = 3 (Network) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 207: Auto-Tuning Fault Detection

    HOA Keypad Display Error Name End6 Leakage Inductance Alarm Cause Possible Solutions The calculated leakage inductance value is outside Double-check the data entered for the Auto-Tuning process. the allowable range. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 208 The load was too high during Rotational Auto- uncoupled make sure the load is lower than 30%. tuning. • If a mechanical brake is installed, make sure it is fully lifted during tuning. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 209 • Check the motor rated current value written on the motor nameplate and enter the correct value to inductance within 300 seconds. T1-04. HOA Keypad Display Error Name Er-17 Reverse Prohibited Error Cause Possible Solutions YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 210 Inertia • Assuming it is acceptable for the application to rotate in reverse, set b1-04 to 0 and then perform Tuning. Inertia Tuning. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 211: Copy Function Related Displays

    Use the cable originally packaged with the USB Copy Unit. the USB Copy Unit and the drive. HOA Keypad Display Task ndAT Model, Voltage Class, Capacity Mismatch Cause Possible Solutions YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 212 Cause Possible Solutions The Verify mode has confirmed that parameters settings on the drive and parameters read to the This is not an error. copy device are identical. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 213: Hoa Keypad Display Messages

    S4 Fault Reset Digital Input input via terminal S4. S4 is set for “Fault Reset” as programmed for Fault Reset (H1-oo = 14). SC Digital Input Common default (H1-04 = 14). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 214 Turn off the main power supply if the above methods do not reset the fault. Reapply power after the HOA keypad display has turned off. When an “SC” error occurs, contact Yaskawa or a Yaskawa agent before cycling the power to the drive. Note: If the Run command is present, the drive will disregard any attempts to reset the fault.

  • Page 215: Auto-Tuning

    Number of motor poles T1-06 – Motor rated speed T1-07 r/min – Motor no-load current T1-09 – – Motor rated slip T1-10 – – Motor iron loss T1-11 – – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 216: Auto-Tuning Interruption And Fault Codes

    Turn on the power to the drive. The initial display appears. U1-02= 0.00Hz LSEQ U1-03= 0.00 A LREF FWD/REV - MODE - Auto-Tuning Press until the Auto-Tuning display appears. AUTO HELP DATA YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 217 (0.35 ~ 7.00) • T1-10, Motor Rated Slip (Stationary Auto-Tuning 2 only) “X.XX A” DATA Note: To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 218 <<<<<< >>> >>> Auto-Tuning. The second digit indicates the type of Auto-Tuning being performed. - MODE - Auto-Tuning finishes in approximately one to two minutes. Tune Successful RESET YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 219: Periodic Inspection & Maintenance

    This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. INSPECTION......................220 PERIODIC MAINTENANCE.................222 DRIVE REPLACEMENT..................224 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 220: Inspection

    Recommended Periodic Inspection Table 6.1 outlines the recommended periodic inspections for Yaskawa drive installations. Although periodic inspections should generally be performed once a year; the drive may require more frequent inspection in harsh environments or with rigorous use. Operating and environmental conditions, along with experience in each application, will determine the actual inspection frequency for each installation.
  • Page 221 • Contact the nearest sales office if there is any HOA Keypad • Inspect for dust or other foreign material that may have trouble with the display or keypad. collected on surrounding components. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 222: Periodic Maintenance

    HOA keypad by viewing the appropriate monitor parameter. When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
  • Page 223 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 224: Drive Replacement

    Figure 6.2 Unscrew the Terminal Board and Remove the Bottom Cover Slide the terminal board as illustrated by the arrows to remove it from the drive along with the bottom cover. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 225 A1-03 to 5550. Reset the Maintenance Monitor function timers by setting parameters o4-01 through o4-12 to 0, and parameter o4-13 to 1. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 226 6.3 Drive Replacement This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 227: Peripheral Devices & Options

    Peripheral Devices & Options This chapter explains option installation procedures for the drive. OPTION CARD INSTALLATION................228 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 228: Option Card Installation

    L – Insertion point for CN5 connector E – Removable tabs for wire routing M – Option F – Included screws G – Ground wire Figure 7.1 Drive Components with Option YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 229: Communication Option Installation Example

    Connecting Option and Ground Wire Insert the option (M) into the CN5-A connector (K) located on the drive and fasten it using one of the included screws (F). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 230 Replacing the Drive Covers and HOA Keypad Replace and secure the front covers of the drive (A, D) and replace the HOA keypad (B). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 231 Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 232 7.1 Option Card Installation This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 233: Specifications

    Appendix: A Specifications A.1 POWER RATINGS....................234 A.2 DRIVE SPECIFICATIONS..................243 A.3 DRIVE WATT LOSS DATA..................245 A.4 DRIVE DERATING DATA..................247 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 234: A.1 Power Ratings

    <5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 235: Three-Phase 200 V Class Drive Models 2A0040 To 2A0211

    <5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 236: Three-Phase 200 V Class Drive Models 2A0250 To 2A0415

    <5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 237: Three-Phase 400 V Class Drive Models 4A0002 To 4A0031

    <5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 238: Three-Phase 400 V Class Drive Models 4A0038 To 4A0165

    <5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 239: Three-Phase 400 V Class Drive Models 4A0208 To 4A0675

    <5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 240: Three-Phase 600 V Class Drive Models 5A0003 To 5A0032

    <4> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 241: Three-Phase 600 V Class Drive Models 5A0041 To 5A0099

    <4> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 242: Three-Phase 600 V Class Drive Models 5A0125 To 5A0242

    <4> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 243: A.2 Drive Specifications

    Undervoltage Protection 400 V class: Stops when DC bus voltage falls below approx. 380 V 600 V class: Stops when DC bus voltage falls below approx. 475 V YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 244 <9> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 245: A.3 Drive Watt Loss Data

    4A0023 4A0031 4A0038 4A0044 4A0058 4A0072 4A0088 4A0103 1205 4A0139 1215 1749 4A0165 1557 2224 4A0208 1800 2408 4A0250 2379 3182 4A0296 2448 3353 4A0362 3168 1130 4298 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 246 2178 5A0145 1860 2463 5A0192 2420 3189 5A0242 3100 1131 4231 <1> Value assumes the carrier frequency is 2 kHz (C6-02 = 1, 7, 8, 9, or A). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 247: A.4 Drive Derating Data

    Use single-phase input Sizing Method A for applications requiring more than 86% motor power. The Output Capacity Motor FLA listed in the tables allows for a 120% overload for 60 seconds. Contact Yaskawa if assistance is needed in selecting drive models for heavy duty/single-phase applications with higher overload requirements.
  • Page 248 URX000059 URX000326 2A0069 URX000063 URX000332 2A0081 URX000072 URX000339 2A0110 URX000340 2A0138 URX000343 2A0169 URX000342 2A0211 URX000344 DC Link Choke Built-in 2A0250 URX000347 2A0312 URX000350 2A0360 URX000353 2A0415 URX000356 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 249 URX000303 4A0007 05P00652-0213 URX000308 4A0009 URX000048 URX000312 4A0011 URX000053 URX000316 4A0018 URX000052 URX000316 4A0023 URX000052 URX000316 4A0031 URX000055 URX000324 12.7 4A0038 12.7 05P00620-0123 URX000327 4A0044 12.7 URX000061 URX000327 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 250 5A0027 URX000055 URX000324 5A0032 URX000055 URX000324 5A0041 URX000326 5A0052 URX000326 5A0062 URX000335 5A0077 URX000338 DC Link Choke 5A0099 URX000338 Built-in 5A0125 URX000344 5A0145 URX000344 5A0192 URX000347 5A0242 URX000347 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 251 35.0 4A0038 16.1 35.0 4A0044 22.6 49.2 4A0058 23.9 52.0 4A0072 30.4 66.0 4A0088 30.4 66.0 4A0103 30.8 67.0 4A0139 58.0 4A0165 58.9 4A0208 70.4 4A0250 86.5 4A0296 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 252: Temperature Derating

    IP20/NEMA Type 1 Enclosure Drive operation between -10 °C and +40 °C allows 100% continuous current without derating. Operation between +40 °C and +50 °C requires output current derating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 253: Altitude Derating

    The drive standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the drive rated voltage and the rated output current must be derated for 0.2% per 100 m. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 254 A.4 Drive Derating Data This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 255: Parameter List

    B.9 N: SPECIAL ADJUSTMENT................296 B.10 O: OPERATOR-RELATED SETTINGS..............298 B.11 P: PUMP PARAMETERS..................301 B.12 Q: PID CONTROLLER PARAMETERS...............316 B.13 S: SPECIAL APPLICATION.................320 B.14 T: MOTOR TUNING....................325 B.15 U: MONITORS......................326 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 256: B.1 A: Initialization Parameters

    <1> Parameter setting value is not reset to the default value when the drive is initialized. <2> Default setting value is dependent on the Initialization parameter A1-03. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 257: A2: User Parameters

    Automatic Selection Range: 0, 1 1: Enabled parameters will be saved to A2-17 through A2-32 for quicker access. <1> Default setting value is dependent on the Initialization parameter A1-03. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 258: B.2 B: Application

    Sets DC Injection Braking time at start. Disabled when set to Default: 0.00 s b2-03 DC Injection Braking DCInj Time@Start 0.00 seconds. Min.: 0.00 – (018B) Time at Start Max.: 10.00 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 259: B3: Speed Search

    Search Restarts Max.: 10 SpdSrch Method 0: Current Detection b3-24 Speed Search Method Default: 0 0: CurrentDetection 1: Speed Estimation – (01C0) Selection Range: 0, 1 1: Speed Estimation YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 260: B4: Timer Function

    Range: 0, 1 1: Inverse Acting b5-10 Sets the gain applied to the PID output. Default: 1.00 (01AE) PID Output Gain Setting Output Gain Min.: 0.00 – Max.: 25.00 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 261 PI Output 2 Monitor (0162) PI Out2 MonMax U Min.: 0 – U5-15 at maximum frequency. Max Upper 4 Digits Max.: 9999 Note: Used for U5-14 and U5-15 only. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 262: B6: Dwell Function

    <1> Default setting is dependent on parameter o2-04, Drive Model Selection. <2> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 263: B.3 C: Tuning

    Min.: 0.00 – Time (020D) at Decel Start Max.: 10.00 Default: 0.00 s C2-04 S-Curve Characteristic SCrv Dec @ End Min.: 0.00 – (020E) at Decel End Max.: 10.00 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 264: C3: Slip Compensation

    (C4-03 and C4-04). Default: 150 ms C4-06 Torque Compensation Start Torq Time Min.: 0 – Sets the torque compensation time 2. (021A) Primary Delay Time 2 Max.: 10000 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 265: C6: Carrier Frequency

    C6-04 Output Frequency × (C6-05) × K Output Default: 0 C6-05 Carrier Frequency Frequency CarrierFreq Gain E1-04 Min.: 0 – (0227) Proportional Gain Max Output Max.: 99 Frequency YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 266: B.4 D: References

    Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz d1-13 determined by parameter o1-03. Min.: 0.00 (028E) Frequency Reference 13 Reference 13 – Max.: 400.00 <1> YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 267: D2: Frequency Upper/Lower Limits

    Max.: 400.0 Sets the dead-band width around each selected prohibited Default: 1.0 Hz d3-04 Jump Frequency Width Jump Bandwidth frequency reference point. Min.: 0.0 – (0297) Max.: 20.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 268: D4: Frequency Reference Hold And Up/Down 2 Function

    0: The lower limit is determined by d2-02 or an analog input. d4-10 Default: 0 Reference Limit 0: D2-02 or Analog 1: The lower limit is determined by d2-02. – (02B6) Range: 0, 1 Selection 1: D2-02 Only YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 269: B.5 E: Motor Parameters

    D: 120 Hz (60 Hz base) D: 120 Hz E: 180 Hz (60 Hz base) E: 180 Hz F: Custom V/f, E1-04 through E1-13 settings define the V/f F: Custom V/F pattern YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 270: E2: Motor 1 Parameters

    Max.: 20.00 Hz Sets the no-load current for the motor. Automatically set during <1> Default: E2-03 Auto-Tuning. Motor No-Load Current No-Load Current Min.: 0 A – (0310) <2> Max.: E2-01 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 271 11 kW, and one decimal place (0.1 A) if the maximum applicable motor capacity is higher than 11 kW. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 272: B.6 F: Options

    1: Binary code output. Default: 0 – (3A1) Selection 1: Binary Output 2: Use output terminal functions selected by parameters F5-01 Range: 0 to 2 2: 8ch Selected through F5-08. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 273: F6, F7: Communication Option Card

    Min.: 0 – (02FF) ID 1 Max.: 3F Selects the drive MAC address. Default: 64 F6-50 DeviceNet MAC DN MAC Address Min.: 0 – (03C1) Address Max.: 64 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 274 Range: 0 to 255 <2> F7-05 Sets the most significant octet of network static Subnet Mask. Default: 255 Subnet Mask 1 Subnet Mask 1 – (03E9) Range: 0 to 255 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 275 <1> Parameter setting value is not reset to the default value when the drive is initialized. <2> Cycle power for setting changes to take effect. <3> If F7-13 is set to 0, all IP addresses (F7-01 to F7-04) must be unique. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 276: B.7 H Parameters: Multi-Function Terminals

    (02DD) External Fault 7 Delay Sets the amount of time delay applied to the EF7 fault. EF7 Delay Time Min.: 0.00 – Time (20 ≤ H1-07 ≤ 2F) Max.: 300.00 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 277 Used in conjunction with an input terminal set for “Accel/decel time selection 1” Multi-Acc/Dec 2 – selection 2 (H1-oo = 7), and allows the drive to switch between accel/decel times 3 and 4. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 278 Node setup CanOpenNID Setup Closed: Node setup for SI-S3 enabled. – Closed: Drive ignores sequence timers and runs normally (based on b1-02/b1-16 Sequence Timer Disable SeqTimer Disable – source). YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 279 Closed: Q1-02 or Q1-04 is PID Setpoint. Open: Frequency reference, Q1-01, or Q1-02 is PID Setpoint. Multi Setpoint 2 Multi Setpoint 2 – Closed: Q1-03 or Q1-04 is PID Setpoint. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 280: H2: Multi-Function Digital Outputs

    Default: F function selection M3/M4 Func Sel (040C) Range: 0 to 192 (relay) H2-03 Terminal MD-ME-MF Default: E MD/ME/MF Func Sel (040D) Function Selection Range: 0 to 192 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 281 Torque detection 2 Open: Overtorque or undertorque has been detected. Trq Det 2 N.C. – (N.C.) During reverse Reverse Dir Closed: Drive is running in the reverse direction. – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 282 Pump 5 Control Pump 5 Control The function is active in contactor multiplex mode only (P1-01 = 1) and when – P3-01 is set to a value greater than 3. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 283 Inverts the output switching of the multi-function output functions. – – inverse output Set the last two digits of 1oo to reverse the output signal of that specific function. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 284: H3: Multi-Function Analog Inputs

    Default: 0 H3-16 Terminal A1 Offset Term A1 Offset Adds an offset when the analog signal to terminal A1 is at 0 V. Min.: -500 – (02F0) Max.: 500 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 285 Full scale: Q2-02 = 10 V (or 20 mA), Q2-01 = 0 V (or 4 mA) Geothermal Temp – This input is internally limited to -110.0 °F to +320.0 °F after gain and bias. Temperature Flow Meter Flow Meter Full scale: P6-01 – YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 286: H4: Analog Outputs

    1: -10 to 10 V Default: 0 Output Terminal AM (0424) 1: -10 +10 VDC 2: 4 to 20 mA Range: 0 to 2 Signal Level Selection 2: 4-20 mA YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 287: H5: Memobus/Modbus Serial Communication

    <1> If this parameter is set to 0, the drive will be unable to respond to MEMOBUS/Modbus commands. <2> When P1-01, Pump Mode, is set to 3 (MEMOBUS network), the range is dependent on P9-25, Highest Node Address. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 288: H6: Pulse Train Input

    Sets the minimum frequency for the pulse train input to be Default: 0.5 Hz H6-08 Pulse Train Input RP Lower Limit detected. Enabled when H6-01 = 0, 1, or 2. Min.: 0.1 – (043F) Minimum Frequency Max.: 1000.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 289: B.8 L: Protection Function

    Min.: 0.1 s (0487) Increasing the time set to L2-03 may help if overcurrent or Time Max.: 5.0 s overvoltage occur during Speed Search or during DC Injection Braking. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 290: L3: Stall Prevention

    L3-03 Stall Prevention Limit StallPAcc LowLim operating in the constant power range. Set as a percentage of Min.: 0 – (0491) during Acceleration drive rated current. Max.: 100 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 291 1040 Vdc (overvoltage protection level). <4> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning. <5> Default setting is dependent on parameter o2-04, Drive Model Selection. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 292: L4: Speed Detection

    Pump Over Cycle L5-52 Pump Over Cycle Fault auto-restarted. Default: 0 0: No retry – (067C) Retry Selection 0: No retry Range: 0, 1 1: Retry 1: Retry YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 293: L6: Torque Detection

    Sets the motor underload protection (UL6) based on motor load. L6-13 Default: 0 Protection Selection 0: Base Freq Enable 0: Base frequency enable – (062E) Range: 0, 1 1: Max Freq Enable 1: Max frequency enable YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 294: L7: Torque Limit

    2: 2/3PH Loss Det Grnd Flt Det Sel 0: Disabled L8-09 Output Ground Fault Default: 1 0: Disabled 1: Enabled – (04B5) Detection Selection Range: 0, 1 1: Enabled YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 295 <3> Default setting is determined by the drive model: Setting 2: Model code 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242 Setting 0: Model code 2A0250 to 2A0415 and 4A0208 to 4A0675 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 296: B.9 N: Special Adjustment

    (E1-09) at the end of deceleration. (058A) Dwell Time at Stop Max.: 10.0 If this time is set too low, the machine inertia can cause the motor to rotate slightly after HSB. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 297: N6: Online Tuning

    Decrease this setting for motors with a relatively large rotor time Online Tuning Gain R1 Comp Gain Min.: 0.1 – (05C7) constant. If overload occurs, increase this setting slowly in Max.: 50.0 increments of 0.10. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 298: B.10 O: Operator-Related Settings

    Maximum Value frequency. 60000 o1-11 sets the position of the decimal position. <1> o1-11 User-Set Display Units Default: UserDisp Dec – (0521) Decimal Display Range: 0 to 3 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 299: O2: Hoa Keypad Keypad Functions

    Monitor Position Save 0: Disabled will jump the selection to the monitor number instead of the – Range: 0, 1 1: Enabled group number. 0: Disabled 1: Enabled YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 300: O3: Copy Function

    Time Disp Format Sets the time display format. o4-20 Default: 0 Time Display Format 0: 12-hour (AM/PM) 0: 12-hour – (081F) Range: 0, 1 1: 24-hour 1: 24-hour YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 301: B.11 P: Pump Parameters

    0 (Fault). Fault Delay Time Max.: 3600 2. When P1-01 is set to 3, parameter P9-18 uses this value to calculate the quick de-stage feedback level. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 302 LOP Max Rstrt T attempting another restart when the restart fails or is not Min.: 0.2 – (0C16) after Fault attempted due to a continuing fault condition. Max.: 6000.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 303: P2: Pump Protection

    Defines the time window in which the software monitors the Default: 10.0 s (0C6C) Feedback Detection feedback to detect a flow/no-flow condition. FB Drop Det. Time Min.: 0.0 – Drop Time Max.: 3600.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 304: P3: Contactor Multiplexing

    1: Feedback Range: 0 to 2 1: Feedback (Uses P3-08 and P3-09) 2: Feedback + Fout 2: Feedback + Fout (Uses P3-08, P3-09, P3-50, P3-60, P3-70, P3-80, and P3-90) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 305 Default: 0.0 PSI P3-10 setpoint after a de-stage occurs. (0CD1) Setpoint Boost <1> MaxBoost@DeStage – Setting this parameter to 0.0 disables the function. Maximum at De-Stage Min.: -20.0 Max.: 20.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 306 Parameter is active only when P3-02 is set to 0 or 2. P4 Shutdown Freq Min.: 0.0 Shutdown Level Parameter function is similar to P3-50, except for Pump 4 Max.: 400.0 instead of Pump 2. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 307: P4: Pump Advanced

    Thrust Freq. Min.: 0.0 Frequency WARNING! Sudden Movement Hazard. If the drive is Max.: [E1-04] powered down while running, it will automatically initiate an internal Run command upon power-up. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 308: P5: Pump Hand Mode

    Sets the frequency reference used when HAND Mode is active Default: 40.0 Hz (0D2D) HAND Reference 1 and P5-01 is set to 1. HAND Reference 1 Min.: 0 Max.: [E1-04] YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 309: P6: Flow Meter Setup

    – (Course) This parameter is internally lower-limited to 0.0001 ppG. Max.: 6000 Default: 0.0000 P6-03 (0D60) Turbine Input Scaling Turbine Scale 2 – (Fine) Min.: 0.0000 Max.: 0.9999 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 310 Sets the level above which the flow must rise for the time set in Default: 0.0 P6-17 P6-18 to trigger a High Flow condition. <1> (0D6E) High Flow Level High Flow Level – Min.: 0.0 Max.: 6000.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 311: P7: Anti-Jam

    Feedback Source 1: Ana->Net, No Alrm – (0DF5) 1: Ana->Net, No Alrm Range: 0 to 3 2: Ana->Net, Alarm 2: Ana->Net, Alarm 3: Network only 3: Network only YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 312 P9-15, this parameter sets the level below which the output frequency must fall before the lead drive will request to be removed from the system via the iQPump MEMOBUS network. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 313 Sets the minimum amount of time that the slave drives will wait Default: 4.0 s P9-26 Master Time-out Master Time-out for a message from the master before performing the action set Min.: 1.0 – (0E0D) in P9-27. Max.: 10.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 314 1: Ana->Net, No Alrm 0: Analog only – (0E25) Pressure Source Range: 0 to 3 2: Ana->Net, Alarm 1: Ana->Net, No Alrm 3: Network only 2: Ana->Net, Alarm 3: Network only YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 315 Selection 1: B-Ver: 30035/36 Range: 0 to 2 1: B-Ver: 30035/36 2: iQ SmartNetwork 2: iQ SmartNetwork <1> Unit text is set by P1-18, Prime Loss Detection Method. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 316: Q: Pid Controller Parameters

    Default: 1 Temperature Loss and H3-0o = 21 (Geothermal Temperature). – (0E92) 1: Alarm Only Range: 0 to 2 Detection 0: Disabled 2: Fault 1: Alarm 2: Fault YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 317: Q3: Output Current Limit

    WL Wake-up Time met for the drive to wake up after being put to sleep via Min.: 0 – (0EF4) Sleep Wake-Up Time parameter Q4-04, Minimum Water Level. Max.: 3600 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 318: Q5: Suction Pressure Control

    Minimum Suction (0F23) longer than the Q5-05 time to put the drive to sleep and turn off Min Suction Pres – Min.: 0.0 Pressure all lag pumps. Max.: 1200.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 319 2: Fault (no retry, coast to stop) <1> Units are determined by Q5-01, Suction Pressure Select, setting. <2> Units are determined by Q5-18, Suction Pressure Detection Time Unit, setting. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 320: B.13 S: Special Application

    0: Digital out only 0: Digital output only Default: 0 – (3209) Selection 1: Run 1: Run Range: 0 to 2 2: Run - PI Disable 2: Run - PI disable YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 321 0: Digital out only 0: Digital output only Default: 0 – (3213) Selection 1: Run 1: Run Range: 0 to 2 2: Run - PI Disable 2: Run - PI disable YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 322: S3: Secondary Pi (Pi2) Control

    DC injection. S3-02 Sets the scale value of 100% PI input. Default: 10000 (321B) Secondary PI User PI2 UsrDspMaxVal Min.: 0 – Display Max.: 60000 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 323 Sets the secondary PI high feedback detection delay time in Secondary PI High Default: 1.0 s (3229) seconds. Feedback Detection PI2 High FB Tim Min.: 0.0 – Time Max.: 25.5 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 324: S6: Protection

    Reduces the output phase loss level when Dynamic Noise Default: 100.0% S6-07 Level for Dynamic DNC Outp Ph Loss Control is active. Min.: 10.0 – (323C) Noise Control Max.: 100.0 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 325: B.14 T: Motor Tuning

    <3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. <4> Default setting value differs depending on the motor code value and motor parameter settings. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 326: B.15 U: Monitors

    No signal output Digital Output Output Terminal Status Output Term Sts – (004A) available (terminal M3-M4) Multi-Function Digital Output (terminal MD-ME-MF) Not Used Fault Relay (terminal MA-MC closed MA-MC open) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 327 Geothermal Function to determine the proper frequency at 0.1 °F (0B9B) Temperature Input available which to run the drive. This monitor is internally limited to -999.9 °F to +999.9 °F. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 328: U2: Fault Trace

    Last Fault – (0081) available U2-03 Frequency Reference at Displays the frequency reference at the previous fault. No signal output Frequency Ref 0.01 Hz (0082) Previous Fault available YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 329: U3: Fault History

    U3-01, with the next most recent fault – (0804 to Fault available appearing in U3-02. The data is moved to the next monitor 0809) parameter each time a fault occurs. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 330 Recent Fault U3-42 Date Year at 8th Most Displays the year when the eighth most recent fault occurred. No signal output Fault 8 YYYY – (3020) Recent Fault available YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 331: U4: Maintenance Monitors

    No signal output LED Check LED Oper Check working properly. Press the ENTER key to turn the LEDs on – (005E) available and press ESC to turn the LEDs off. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 332 17 (Thermistor Input). <1> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 333: U5: Pid Monitors

    AUTO Mode. available <1> Unit, range and resolution is determined by b5-20, b5-38, b5-39, and b5-46 <2> Unit is determined by b5-41 <3> Unit is determined by S3-04. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 334: U6: Operation Status Monitors

    <1> Unit changes based on network status. <->: Drive cannot communicate to other drives <+>: Drive is a node on a network <M>: Drive is the master on an iQpump network. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 335: Standards Compliance

    Appendix: C Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards. C.1 EUROPEAN STANDARDS..................336 C.2 UL AND CSA STANDARDS................343 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 336: European Standards

    NOTICE: If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
  • Page 337 5A0011 <1> FWP-100B 5A0017 <1> FWP-100B 5A0022 <1> FWP-125A 5A0027 <1> FWP-125A 5A0032 <1> FWP-175A 5A0041 <1> FWP-175A 5A0052 <1> FWP-250A 5A0062 <1> FWP-250A 5A0077 <1> FWP-250A 5A0099 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 338: Emc Guidelines Compliance

    Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
  • Page 339 B – Metal panel Figure C.3 Ground Area Connect a DC link choke to minimize harmonic distortion. Refer to DC Link Chokes for EN 61000-3-2 Compliance on page 342. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 340 E – Drive F – Motor cable (braided shield cable, max. 10 m) Figure C.4 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 341 10.2 × 4.5 × 15.2 9.3 × 4.7 4A0362 4A0414 FS5972-600-99 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7 4A0515 4A0675 FS5972-800-99 69.4 11.8 × 6.3 × 28.2 10.8 × 8.3 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 342 8 mH 2A0006 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: DC link chokes are not required for other models to comply with EMC. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 343: C.2 Ul And Csa Standards

    Table C.4 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps. Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your drive model. Place orders with a Yaskawa representative or the Yaskawa sales department.
  • Page 344 350 × 2P 350 × 2P 180-L12 100-066-688 YF-1 TD-327, 2A0415 TP-200 YET-300-1 TD-314 400 × 2P 200-L12 100-051-564 500 × 2P TD-328, 325-12 TP-325 100-051-277 TD-315 600 × 2P YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 345 38-L10 TP-038 100-051-556 TD-212 1 × 2P TD-227, 3/0 × 2P 80-L10 TP-080 100-051-557 TD-214 YF-1 4A0208 YET-150-1 TD-228, R100-10 TP-100 100-051-269 TD-214 TD-229, R150-10 TP-150 100-051-272 TD-215 YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 346 Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75 °C 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 347 C.2 UL and CSA Standards Input Fuse Installation Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in Table C.5.
  • Page 348 <4> When using semiconductor fuses, Bussman FWH and FWP are required for UL compliance. Select FWH for 200 V Class and 400 V Class models and FWP fuses for 600 V models. <5> Class L fuse is also approved for this rating. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 349: Csa Standards Compliance

    If Auto-Tuning has been performed successfully, the motor data entered to T1-04 is automatically written to parameter E2-01. If Auto-Tuning has not been performed, manually enter the correct motor rated current to parameter E2-01. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 350 Time (min) Cold Start Hot Start Motor Current (%) (E2-01=100 %) Figure C.8 Motor Overload Protection Time YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...

  • Page 351: Precautionary Notes On External Heatsink (Ip00/Open Type Enclosure)

    The drive models listed in Table C.8 require additional protection by means of a capacitor cover. Order capacitor covers from a Yaskawa representative or directly from the Yaskawa sales department. Refer to Figure C.9 for a detailed description of the capacitor cover parts.
  • Page 352 C.2 UL and CSA Standards A – Drive (outside panel) D – Installation screws B – Drive (inside panel) E – Capacitor cover C – Opening to capacitors Figure C.9 Capacitor Cover YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 353 This Page Intentionally Blank YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 354 The revision dates and the numbers of the revised manuals appear on the bottom of the back cover. Revision Date of Publication Section Revised Content Number November 2012 First Edition. This manual supports drive software version PRG: 8550. YASKAWA TOEP YAIP1W 01A YASKAWA AC Drive - iQpump1000 Quick Start Guide...
  • Page 356 Intelligent Pump Controller Quick Start Guide YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...

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