YASKAWA iQpump1000 Setup Procedure
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YASKAWA iQpump1000 Setup Procedure

With seametrics ag2000 flow meter
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Technical Tip:
iQPump1000 Setup Procedure for Use with Seametrics AG2000 Flow Meter
Product(s):
iQpump1000
SUMMARY
This Technical Tip provides an example set-up for a Yaskawa iQpump1000 drive and a
Seametrics AG2000 Flow Meter.
Features of this system example:
 Display flow rate
 Check for high or low flow rates and provide a digital output/alarm/fault
 Display accumulation of flow over time (volume)
 Provide a digital output/alarm/fault for high accumulation totals
 Provide constant pressure system
 Limit flow rate to 500 gallons per minute (GPM) to avoid pumping off the well
 Limit accumulation to 100,000 gallons per day (GPD)
Figure 1: Example System Overview
TN.iQp.04 ©2016 - Yaskawa America, Inc.
Revision 1 - 2016-04
Doc. No.
TN.iQp.04
Page 1 of 10

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Summary of Contents for YASKAWA iQpump1000

  • Page 1 Doc. No. TN.iQp.04 SUMMARY This Technical Tip provides an example set-up for a Yaskawa iQpump1000 drive and a Seametrics AG2000 Flow Meter. Features of this system example:  Display flow rate  Check for high or low flow rates and provide a digital output/alarm/fault ...

  • Page 2: System Components

    Technical Tip: iQPump1000 Setup Procedure for Use with Seametrics AG2000 Flow Meter Product(s): iQpump1000 Doc. No. TN.iQp.04 SYSTEM COMPONENTS Component Description iQpump1000 Drive Available models: CIMR-PWA 200 V Class: 3/4 to 175 HP ND CIMR-PWA 400 V Class: 3/4 to 1000 HP ND CIMR-PWA 600 V Class: 2 to 250 HP ND...
  • Page 3  Install the iQpump1000: Follow the instructions in TOEPYAIP1W02 iQpump1000 Installation & Start-up Guide provided in product packaging.  Mechanically install the Seametrics AG2000 flow meter according to manufacturer’s instructions. Route shielded signal cable from the meter to the iQpump1000 I/O terminals .  *Install pressure transducer if used.

  • Page 4: Step 1 - Make Electrical Connections

    Product(s): iQpump1000 Doc. No. TN.iQp.04 STEP 1 – MAKE ELECTRICAL CONNECTIONS 1.1 Refer to Figure 2. Make electrical connections to the iQpump1000. Figure 2: Connection Diagram TN.iQp.04 ©2016 - Yaskawa America, Inc. Revision 1 - 2016-04 Page 4 of 10...
  • Page 5 Doc. No. TN.iQp.04 1.2 Install a pull-up resistor at iQpump1000 I/O terminals RP and 24V as shown in Figure 3. The pulse train output of the Seametrics AG2000 Flow Meter is a “sinking” type that requires a customer-supplied 10k Ohm resistor to condition the signal for the iQpump1000.
  • Page 6 2.3 Start the iQpump1000 by pressing the HAND key on the JVOP-183. To set HAND SPEED, press ENTER and adjust P5-02 to set the speed to a known safe operating speed.
  • Page 7 Technical Tip: iQPump1000 Setup Procedure for Use with Seametrics AG2000 Flow Meter Product(s): iQpump1000 Doc. No. TN.iQp.04 Figure 5: iQpump1000 Parameter U1-24 Flow Meter Output Signal Display 60 Hz Signal 100 Hz Signal (Higher flow rate example) 2.6 Alternate Method for Flow Meter Signal Verification (if multi-meter is not available) Use an analog GPM gauge in proximity to the flow meter, to find flow rate.

  • Page 8: Step 3 - Parameter Settings

    Refer to the iQpump1000 User Manual TOEPYAIP1W01 for details about Pre-Charge and Loss of Prime. Note: In this example, the iQPump1000 drive will shut down and require resetting if the system reaches the setting level set in parameter P6-17. Table 1. iQPump1000 Parameter Settings for Seametrics AG2000-300 Meter (Example)
  • Page 9 Requires user reset after fault. Set parameter P6-19=2 to cause a fault if limit set in P6-17 is reached. High Flow Sel Monitor Parameters 3.3 View iQPump1000 monitor parameters, U1-83 through U1-87, to find current system flow rate and accumulation levels during system operation. Table 2. Monitor Parameters Name...

  • Page 10: Troubleshooting

    Technical Tip: iQPump1000 Setup Procedure for Use with Seametrics AG2000 Flow Meter Product(s): iQpump1000 Doc. No. TN.iQp.04 Reading Accumulation: Monitors U1-84 to U1-87 3.4 Refer to Table 3. Observe Monitors U1-84 to U1-87 to build digits for total accumulation. Table 3. Example Accumulation Readings - iQpump1000 Display Monitor No.

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