YASKAWA iQpump Micro Quick Start Manual

iQpump Micro AC Drive
Simplex Quick Start Procedure
Step
This Quick Start
Model Identification and
1
Procedure will help
Mounting
you configure the
iQpump Micro (drive)
1. Verify the correct drive model and ratings.
for test run operation
2. Locate the drive nameplate and your order information.
3. Verify the drive MODEL No. matches the line item(s) on
and basic set-up for
your order, to confirm receipt of the correct model.
simplex pump
4. Locate the nameplate of motor that will be connected to the
application.
drive.
5. Confirm the motor nameplate Amperage, Voltage, and
Frequency (Hz) are within the O O utput specifications shown on
Refer to the User
the drive nameplate.
Manual No.
TOEPYAIQPM03,
for detailed
instructions and to
configure the drive
for each specific
installation site.
Safety Symbols in
this Document
· Verify main input power source is adequate by reviewing
WARNING!
the Input specifications drive nameplate.
R Read and understand R R d d
· Follow the above procedure for each iQpumpMicro and
motor combination.
users manual before
Mechanical Installation
.
using this equipment
6. Mechanical installation and mounting footprint vary by
W W ARNING!
drive model. Refer to the iQpump Micro User Manual
Hazardous Voltage.
Section 2 Mechanical Installation,
No. TOEPYAIQPM03
Contact may cause
mechanical installation details. Refer to the proper
clearances required for adequate ventilation in systems
electric shock or burn.
containing multiple drives.
Turn-off and lock-out
Installation Environment (IP20/NEMA TYPE 1)
system and facility
7. Adhere to environmental specifications to avoid damage to
power before servicing.
the equipment and to maintain safety. For NEMA 4 model
environmental conditions, refer to instructions supplied with
WARNING!
the product.
St Stay Clear- Equipment
Environment
starts automatically.
Installation Area Indoors
Clear all personnel Ambient Temperature + 14 to 104 °F (-10 to + 40 °C) NEMA Type 1 Enclosure
Humidity 95% RH or less and free of condensation
from equipment, install
Storage Temperature -20 to + 60 °C
shields or guards,
Install the drive in an area free from:
Surrounding Area •
oil mist and dust
locate and verify
• metal shavings, oil, water, or other foreign materials
• radioactive materials
emergency SHUT-OFF
• combustible materials (e.g., wood)
•
is functional. Failure to harmful gases and liquids
•
excessive vibration
•
comply may result in chlorides
• direct sunlight.
serious injury to
Altitude 1000 meters or lower
personnel.
Vibration 10 to 20 Hz at 9.8 m/s 2
20 to 55 Hz at 5.9 m/s 2
WARNING!
Orientation Install the drive vertically to maintain maximum cooling
effects.
Improper Operation
Removing and Attaching the Terminal Cover
Sequence. DO NOT
RUN THE MOTOR.
8. Improper removal of the the drive's protective covers and
Failure to comply may
conduit bracket (NEMA 1) can cause damage to the drive.
Adhere to iQpump User Manual, Section 3,
result in serious injury
Covers to avoid drive damage.
to personnel.
WARNING!
Do not operate
equipment with covers
or guards removed.
Install or replace cover
and/or guards before
operation. Failure to
comply may result in
serious injury to
personnel.
Step
Connect Motor and
2
9. Figures 1 and 2 show the electrical connections for input
power and motor terminals. Select the proper figure for the
model being installed (Refer to Step 1).
WITH POWER OFF make the appropriate connections.
Follow good wiring practices and all applicable electric codes.
Ensure the equipment is grounded properly
as shown in Figure 1.
W W ARNING! Hazardous Voltage. After the power is
OFF, wait at least five minutes until the charge indicator
extinguishes completely before touching any wiring, circuit
boards or components.
WARNING! Fire Hazard. Only connect ground wiring to
designated ground terminals. Do not connect the following
terminals to earth ground.
B1 B2
R/L1 S/L2
SINGLE PHASE
iQpump Micro
for
(R/L1) (S/L2)
Connect to chassis
ground
Conditions
Input
L1 L2
Protection
(Fuse or C.B.)
1Ø Input Power
Figure 1:
Input Power and Output Motor Electrical
Connections for Single Phase Input iQpumpMicro
Verify the drive is properly sized for single phase input power. The drive
input supply voltage must be equal to or greater than motor rated voltage
for best performance.
R/L1 S/L2 T/L3
THREE PHASE
iQpump Micro
Protective
(R/L1) (S/L2) (T/L3)
Connect to chassis
ground
Input
L1 L2 L3
Protection
(Fuse or C.B.)
3Ø Input Power
NEMA 1
Figure 2:
Input Power and Output Motor Electrical
Connections for Three Phase Input iQpump Micro
Yaskawa America, Inc., 2121 Norman Drive South, Waukegan, IL 60085, (800) YASKAWA (927-5292)
Step
3
Line Power
iQpump Micro control and transducer feedback signal wiring connections.
WARNING! Hazardous Voltage. Contact may cause electric shock or burn. Turn-off and lock-out system and facility power before servicing
Remove the terminal cover to gain access to the control terminals. (Step 1.)
The iQpump Micro is D D EFAULT SETUP TO START/STOP FROM THE KEYPAD (digital operator). If this is the preferred start/stop method then
continue to the feedback signal connection section. Please refer to the wiring diagram below to start/stop the iQpump Micro using an external switch
or contact.
2-Wire Control
iQpump Micro Terminals TB1-1
S1
-
+1 +2
U/T1 V/T2 W/T3
11. TRANSDUCER FEEDBACK SIGNAL WIRING
INPUT
2-Wire, 4-20mA Transducer
NOTE: Transducer wire colors and
(U/T1) (V/T2) (W/T3)
To change direction
numbering may vary depending on
of motor rotation,
feedback device used,
swap any two of the
three motor leads consult feedback device manual.
(Refer to Step 2)
Connect
frame to
ground
3Ø Induction
motor
3-Wire, 0-10V Transducer
U/T1 V/T2 W/T3
Set DIP switch S1 to V position
INPUT
for use with 0 – 10V Transducer
See far right
NOTE: Transducer wire colors and
numbering may vary depending on
feedback device used,
To change direction
(U/T1) (V/T2) (W/T3)
of motor rotation, consult feedback device manual.
swap any two of the
three motor leads
(Refer to Step 2)
Connect
frame to
ground
3Ø Induction
motor *
Fax (847) 887-7310, DrivesHelpDesk@yaskawa.com, www.yaskawa.com, Document Number: TOEPYAIQPM01 11/2014 © Yaskawa America, Inc.
Selecting Start/Stop and Speed Method
10. SELECT START / STOP CONTROL METHOD
Wiring Diagrams
3-Wire Control
iQpump Micro Terminals TB1-1
S1
S2 S3 S4 S5 S6 S7 HC SC H1 RP
Forward
Start
Run
Switch
Use for maintained contacts
Stop
Switch
[REFER TO PAGE 7 OF 12 FOR 24 V POWER SUPPLY INSTALLATION]
Page 1 of 4 Page 1 of 12
b1-02
S2 S3 S4 S5 S6 S7 HC SC H1 RP
Initialize the iQpump Micro
Normally
Set parameter A1-03 = 3330
Open
to use 3-Wire Control
Refer to:
Normally
Quick Start Guide
Closed
TOEPYAIQPM02
NOTE: Refer to the iQpump Micro User Manual,
(Document No. TOEPYAIQPM03) to program the iQpump Micro drive
for network communication control.