The Motor Is Too Hot; There Is Audible Noise From The Drive Or Motor Cables When The Drive Is Energized; Earth Leakage Circuit Breaker (Elcb) Trips During Run; Flux Compensation (Current Suppression At Start) - YASKAWA CIPR-CR70A Series Technical Manual

Ac drive for cranes 200/400 v class: 0.4 to 110/315 kw
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The Motor Is Too Hot

Causes
The load is too heavy.
The motor is running continuously at a very low speed.
The drive is operating in a vector control mode, but Auto-
Tuning has not been done.
The voltage insulation between motor phases is not
sufficient.
The air around the motor is too hot.
The motor fan stopped or is clogged.

There Is Audible Noise from the Drive or Motor Cables When the Drive Is Energized

Causes
The relay switching in the drive is making too much noise.

Earth Leakage Circuit Breaker (ELCB) Trips During Run

Causes
There is too much leakage current from the drive.

Flux Compensation (Current Suppression at Start)

Find motor torque using the following formula.
YASKAWA ELECTRIC SIEP C710617 19A YASKAWA AC Drive CR700 Technical Manual
3 Startup Procedure and Test Run
Possible Solutions
• Decrease the load.
• Increase the acceleration and deceleration times.
• Examine the values set in L1-01 [Motor Overload (oL1) Protection], L1-
02 [Motor Overload Protection Time], and E2-01 [Motor Rated Current
(FLA)].
• Use a larger motor.
Note:
The motor also has a short-term overload rating. Examine this rating
carefully before setting drive parameters.
• Change the run speed.
• Use a drive-dedicated motor.
• Do Auto-Tuning.
• Calculate motor parameter and set motor parameters.
• Set A1-02 = 0 [Control Method Selection = V/f Control].
• Use a motor with a voltage tolerance that is higher than the maximum
voltage surge.
• Use a drive-dedicated motor that is rated for use with AC drives for
applications that use a motor on drives rated higher than 400 V class.
• Install an AC reactor on the output side of the drive and set C6-02 = 1
[Carrier Frequency Selection = 2.0 kHz].
Note:
When the motor is connected to the drive output terminals U/T1, V/T2,
and W/T3, surges occur between the drive switching and the motor coils.
These surges can be three times the drive input power supply voltage
(600 V for a 200 V class drive, 1200 V for a 400 V class drive).
• Measure the ambient temperature.
• Decrease the temperature in the area until it is in the specified
temperature range.
• Clean the motor fan.
• Make the drive environment better.
Possible Solutions
• Use C6-02 [Carrier Frequency Selection] to decrease the carrier
frequency.
• Connect a noise filter to the input side of the drive power supply.
• Connect a noise filter to the output side of the drive.
• Isolate the control circuit wiring from the main circuit wiring.
• Use a metal cable gland to wire the drive.
• Shield the periphery of the drive with metal.
• Make sure that the drive and motor are grounded correctly.
• Make sure that ground faults have not occurred in the wiring or motor.
Possible Solutions
• Increase the ELCB sensitivity or use ELCB with a higher threshold.
• Use C6-02 [Carrier Frequency Selection] to decrease the carrier
frequency.
• Decrease the length of the cable used between the drive and the motor.
• Install a noise filter or AC reactor on the output side of the drive. Set C6-
02 = 1 [2.0 kHz] when connecting an AC reactor.
• Disable the internal EMC filter.
215

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Cr700

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