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YASKAWA CIMR-AC4A WAA Series Quick Start Manual

YASKAWA CIMR-AC4A WAA Series Quick Start Manual

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YASKAWA AC Drive A1000
IP54 Ready
Quick Start Guide
Type: CIMR-AC4A
WAA
Models: 400 V Class: 18.5 to 90 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 97A

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Summary of Contents for YASKAWA CIMR-AC4A WAA Series

  • Page 1 YASKAWA AC Drive A1000 IP54 Ready Quick Start Guide Type: CIMR-AC4A Models: 400 V Class: 18.5 to 90 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 3: Table Of Contents

    8 SAFE DISABLE INPUT FUNCTION ........34 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 4: Safety Instructions And General Warnings

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. YASKAWA is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.
  • Page 6 Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. EN 6 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 7 If a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the wiring and the selection of the peripheral devices. Contact your supplier if the cause cannot be identified after checking the above. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 7...
  • Page 8 Failure to comply could result in damage to the drive and will void warranty. YASKAWA is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
  • Page 9: Mechanical Installation

    Always install the drive in an upright position. Leave space around the unit for proper cooling as shown in the figure below. 120 mm 30 mm 30 mm 120 mm YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 9...
  • Page 10 2 Mechanical Installation  Dimensions  Drive Dimensions Dimensions (mm) Model Weight CIMR-A (kg) Figure 4A0044 197.5 4A0058 4A0072 4A0088 4A0103 4A0139 4A0165 Figure 1 Figure 2 EN 10 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 11 • Mount the drive and fix it with the matching size screws (not shipped with the drive), and mind the tightening torque. Tightening Torque (Nm) 4.0 to 6.0 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 11...
  • Page 12: Electrical Installation

    <2> Never short terminals SP and SN as doing so will damage the drive. <3> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. EN 12 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 13 6. Use M6 stud on drives mounting frame to connect with braided ground strap to metal mounting plate of the panel. 7. Keep this EMC grounding braided strap as short as possible. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 13...
  • Page 14 • If using a contactor between the drive and motor, it should never be operated when the drive is outputting a voltage. Operating while there is voltage output can cause large peak currents, thus tripping the over current detection or damage the drive. EN 14 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 15 0.6 mm to release the terminals There are three DIP switches and two jumpers, S1 to S5, located on the terminal board. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 15...
  • Page 16 Safe Disable inputs. Set the S3 jumper to select between sinking, sourcing mode, and the power supply. Safe Disable function common Safe disable function common EN 16 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 17 Refer to Safe Disable Input Function on page 34 when using this function. NOTICE: The wiring length to the terminals HC, H1 and H2 should not exceed 30 m. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 17...
  • Page 18: Keypad Operation

    On: When the drive detects a fault. Flashing: ALM LED Light • When an alarm occurs. • When oPE is detected. • When a fault or error occurs during Auto-Tuning. EN 18 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 19 <5> The Frequency Reference appears after the initial display which shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 19...
  • Page 20: Start Up

    Closed Loop Vector A1-02 = 3 speed, fast torque response, or precise torque control. Control <1> • A speed feedback signal from the motor is required. EN 20 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 21 50 m long. Line Resistance Assumes Auto-Tuning has already been performed. • Should not be used for any vector control modes unless the motor cable has changed. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 21...
  • Page 22 Serial Comm. Serial Communications using the RS422/485 port Option Card Communications option card Pulse input Set the frequency reference at terminal RP using a pulse train signal. EN 22 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 23 Use the H4- parameters to set up the output value of the analog monitor outputs and to adjust the output signal levels. When changing signal levels in parameter H4-07/08, make sure jumper S5 is set accordingly. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 23...
  • Page 24 After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. For special setups like PID control etc. refer to the Technical Manual. EN 24 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 25: Parameter Table

    DC Injection Reference Setting units are determined by parameter d1-16 b2-04 Braking Time Sets DC Injection Braking time at stop. 1 to 16 o1-03. at Stop YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 25...
  • Page 26 Terminal S1 to Selects the function of terminals S1 to S8. Constant filtering. H1-08 S8 Function Selection Note: Major functions are listed at the end of the table. EN 26 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 27 Pulse Output Setting Select the pulse train monitor output Pulse Train function (value of the - part of H6-06 Monitor U-). Selection Example: To select U5-01, set 501. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 27...
  • Page 28 U2-01 Current Fault motor capacity that was entered will appear. U2-02 Previous Fault U2-03 Frequency Reference at Previous Fault U2-04 Output Frequency at Previous Fault EN 28 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 29 During Run (ON: run command is ON or voltage is being output) Zero Speed Speed Agree 1 Drive Ready Fault Through mode Minor fault (Alarm) (ON: Alarm displayed) YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 29...
  • Page 30: Troubleshooting

    • If the signals are set correctly and the alarm does not • Only one channel is switched off by the upper disappear, replace the drive. controller. EN 30 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 31 • Cycle power to the drive. Check if the fault reoccurs. Fault  The charge circuit for the DC bus is broken. • Replace the drive if the fault reoccurs. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 31...
  • Page 32 • Calculated values out of range. Rated Slip Error • Wrong data input. Er-08 • Auto tuning exceeded the given time frame. • Calculated values out of range. EN 32 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 33 • Double check the data that was entered for the Auto-Tuning End7 • Auto-Tuning results were less than 5% of the motor rated process. current. YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 33...
  • Page 34: Safe Disable Input Function

    A single photocoupler output is available to monitor the status of the Safe Disable terminals. Refer to Control Circuit Terminal Functions on page 16 for signal specifications when using this output. EN 34 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 35 Digital Operator Display Input 1, H1-HC Input 2, H2-HC DM+ - DM- Safely disabled, “Safe Hbb (flashes) Torque Off” Safely disabled, “Safe HbbF (flashes) Torque Off” YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 35...
  • Page 36 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to General Fault and Alarms on page 30 to resolve possible errors. EN 36 YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide...
  • Page 37 − 1st edition - Change ambient temperature specifications - Change dimensions, tightening torque table June 2012 - Extend “EMC-Filter Installation” information - Modify Graphic “EMC-Filter Installation” YASKAWA Europe TOEP_C710606_97A - AC Drive A1000 IP54READY - Quick Start Guide EN 37...
  • Page 38 E-mail: info@yaskawa.eu.com Internet: http://www.yaskawa.eu.com U.S.A. YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com JAPAN YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan...