Predelivery Inspection - Mercury 200 OptiMax Jet Drive Service Manual

Jet Installation

Predelivery Inspection

Check/
Not Applicable
Adjust
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CHECK BEFORE RUNNING
Water hose connection torqued
Cover plate and adapter plate
fasteners torqued
Battery meets engine specification
Battery charged and secure
All electrical connections tight
All fuel connections tight
Throttle, shift, and steering system
adjusted correctly and fasteners
torqued
Shift cable adjusted to keep the
reverse gate above the rudder in
forward with slack pulled out of cable
and against stop
Pump housing oil level full
Oil injection reservoir full and bled
Warning system operational
ON WATER TEST
Starter neutral safety switch
operational
Lanyard stop switch operational
All gauges read properly
No fuel leaks
No oil leaks
No water leaks
No exhaust leaks
Check/
Not Applicable
Adjust
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ON THE WATER TEST
Idle________ RPM, within
specifications
Forward ‑ Neutral ‑ Reverse
operational
Steering operation throughout
range
Acceleration test
WOT________ RPM
Ignition timing set to specs
Boat handling
AFTER ON WATER TEST
Torque adapter plate fasteners
No fuel, oil, water, or exhaust
leaks
Check shift cable adjustment.
Readjust as necessary.
90-8M0050731 MAY 2011