Mercury 200 OptiMax Jet Drive Service Manual page 130

Installation
1. Install the isolation brackets onto the alternator. Verify there are washers between the isolation bracket grommets and the
alternator. Secure the isolation brackets to the alternator with large washers and a M10 x 120 bolt and nut. Do not tighten the
bolt and nut at this time.
c
2. Install a washer onto the M10 x 55 alternator bolt. Install the alternator ground wire onto the alternator bolt.
3. Install a washer between the alternator and the isolation bracket grommet.
4. Secure the alternator to the isolation bracket with the M10 x 55 bolt, a large washer, and nut. Do not tighten the bolt and nut
at this time.
a
f
5. Secure the alternator isolation brackets to the cylinder block with a M10 x 100 bolt. Tighten the bolt to the specified torque.
6. Tighten the M10 x 55 bolt and nut to the specified torque.
90-8M0050731 MAY 2011
b
a
a - Bolt (M10 x 55)
b
b - Washer
c - Alternator ground wire
d - Washer
c
e - Large washer
f - Nut
d
e
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Charging and Starting System
a - Washers between the isolation
bracket grommets
b - Large washers
c - Bolt (M10 x 120) and nut
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