Ignition Coil Removal And Installation - Mercury 200 OptiMax Jet Drive Service Manual

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Ignition

Ignition Coil Removal and Installation

Ignition Coil Removal
Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death
due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery
before maintaining, servicing, installing, or removing engine or drive components.
1.
Remove the flywheel cover.
2.
Disconnect both battery cables from the batteries.
3.
Remove the coil cover.
4.
Disconnect the engine coil harness from the ignition coil.
5.
Disconnect the spark plug lead from the ignition coil.
6.
Remove the screw and nut securing the ignition coil.
a -
Coil cover
b -
Sleeve and screw (M6 x 14, flange)
c -
Screw (1/4‑20 x 3‑1/4) (6)
d -
Electrical plate
e -
Water pressure sensor
f -
Ignition coil (6)
g -
Spacer (6)
h -
Nut and washer (6 each)
i -
Spark plug lead (6)
Ignition Coil Installation
1.
Secure the ignition coil to the electrical plate. Tighten the screws and nuts to the specified torque.
2.
Connect the engine coil harness to the ignition coil.
3.
Connect the spark plug lead from the ignition coil to the spark plug.
4.
Install the coil cover. Tighten the screw to the specified torque.
5.
Install the flywheel cover.
Description
Screw (1/4‑20 x 3‑1/4) (6)
Screw (M6 x 14, flange)
Page 2A-20
i
h
f
c
d
WARNING
!
d
c
e
f
g
b
a
45707
Nm
lb‑in.
7
62
7
62
90-8M0050731 MAY 2011
lb‑ft

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