Powerhead Removal From The Pump Unit - Mercury 200 OptiMax Jet Drive Service Manual

Powerhead

Powerhead Removal from the Pump Unit

Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death
due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery
before maintaining, servicing, installing, or removing engine or drive components.
1. Disconnect the battery cables from the battery terminals.
2. Remove the positive battery cable from the starter solenoid. Remove the negative battery cable from the lower front starter
mounting bolt.
3. Disconnect the remote oil tank hose.
4. Disconnect the remote control harness from the powerhead harness connector.
5. Remove the throttle cable.
6. Remove the fuel inlet line.
7. Disconnect the water bypass hose.
8. Disconnect the vapor separator vent hose between the vapor separator and boat hull.
c
b
Page 4A-20
!
a
b
a
WARNING
a
d
c
45534
d
a - Positive battery cable
b - Negative battery cable
c - Remote oil tank hose (hidden)
d - Remote control harness connection
a - Throttle cable
b - Fuel inlet
c - Vent hose
d - Water bypass hose
45535
90-8M0050731 MAY 2011