Mercury 200 OptiMax Jet Drive Service Manual page 239

Direct Fuel Injection
4. Install a ring compressor onto the piston. Install the piston into the air compressor cylinder bore.
a
Tube Ref No.
2-cycle Premium
14
Outboard Oil
5. Ensure the connecting rod end is correctly positioned.
6. Install the O‑rings onto the air compressor end cap. Lubricate the O‑rings with 2‑cycle Premium Outboard Oil.
Tube Ref No.
2-cycle Premium
14
Outboard Oil
7. Install the end cap onto the air compressor. Ensure the crank journal is engaged with the connecting rod by turning the drive
sheave. The piston should move in the cylinder bore.
8. Ensure the arrow on the end cap points towards the cylinder head.
9. Apply Loctite 271 to the threads of the M6 x 20 end cap screws. Install the screws and tighten the screws to the specified
torque.
a
Page 3B-76
b
26767
Description
Description
a - Ring compressor
b - Threaded holes on the air compressor
Where Used
Air compressor cylinder bore
30319
Where Used
Air compressor end cap O-rings
b
Part No.
92-858021K01
Part No.
92-858021K01
a - Arrow
b - Screws (M6 x 20) (4)
31370
90-8M0050731 MAY 2011