Mercury 200 OptiMax Jet Drive Service Manual page 313

Powerhead
b. Use a suitable mandrel to press one oil seal (lip facing down) into the lower end cap until firmly seated. Remove any
excess Loctite.
c. Press the second oil seal (lip facing down) until firmly seated on the first oil seal. Remove any excess Loctite.
d. Lubricate the oil seal lips with 2‑4‑C with Teflon.
e. Lubricate the O‑ring seal surface on the end cap with 2‑Cycle Premium Outboard Oil.
f. Install the O‑ring over the lower end cap.
a
a - Oil seal
b - O‑ring
Tube Ref No.
Loctite 271 Threadlocker
7
2-cycle Premium
14
Outboard Oil
2-4-C with Teflon
95
12. Install the oil seal into the upper end cap bearing carrier as follows:
a. Apply a light film of 2‑4‑C with Teflon to the outer diameter of the upper end cap oil seal. This eases the seal into the
carrier.
b. Lubricate the oil seal lip with 2‑4‑C with Teflon.
c. Using a suitable mandrel, press the oil seal into the bearing carrier (lip facing down) until bottomed out on the shoulder
of the carrier.
d. Lubricate the O‑ring seal surface on the end cap with 2‑4‑C with Teflon and install on the carrier.
e. Lubricate the roller bearing with 2‑Cycle Premium Outboard Oil.
a
b
c
d
e
f
Page 4A-48
Description
95
14
35292
b
Where Used
Lower end cap oil seals
O-ring seal surface of end cap
Oil seal lips
a - Screw (0.312‑18 x 1.00 in.)
95
b - Seal (lip faces down)
c - End cap
d - O‑ring
e - Roller bearing
f - Race
a
9364
Part No.
92-809819
92-858021K01
92-802859A 1
90-8M0050731 MAY 2011