Drive Pulley And Driven Pulley Installation - Segway SNARLER ATV 2021 Series Service Manual

A A
B B
D D
J J
H H
G G
F F
F F
K K
L L
E E
C C
K K
M M

Drive Pulley and Driven Pulley Installation

Drive Pulley and Driven Pulley Installation
◆ Clean the following portions with an oil-less
cleaning fluid such as trichloroethylene or
acetone.
Fixed Sheave Tapered Portion【A】
Crankshaft Tapered Portion【B】
WARNING WARNING
!
These cleaning fl uids are usually highly fl ammable and
harmful if breathed for prolonged periods. Be sure to
heed the fl uid manufacturer's warnings.
◆ Combine the CVT Drive Pulley Assembly【C】,
CVT Driven Pulley Assembly【D】and Belt【E】
and install them to taper【B】of the Crankshaft and
spline of the Transmission Main Shaft.
◆ Install
Spacer 12 × 28 × 6【G】
CVT Drive Pulley Bolt M12 ×1.25×142【F】
Spacer 10.5 × 36 × 8【J】
CVT Driven Pulley Bolt M10 ×1.25×80【H】
◆ Tighten the CVT Pulley Bolt to the specifi ed torque.
Torque
Drive Pulley Bolt
120 N • m (12.2 kgf • m, 88 ft • lb)
Drive Pulley Bolt
80 N • m (8.2 kgf • m, 59 ft • lb)
Special Tool -
Drive Pulley Holder【K】 : E01GZ0000012
Belt Separate Bolt【L】: E01GZ0000013
◆ Remove the Drive Pulley Holder【K】, Belt
Separate Bolt【L】 and Bolt M8【M】.
◆ Install the CVT Outer Cover (See CVT Cover
Installation)
3-6-21
CVT SYSTEM CVT SYSTEM