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General
During transport
During assembly
When working on the
electrical system
During start-up
During operation
EMERGENCY STOP,
malfunction
During maintenance and
servicing
• Do not attempt to alter or modify the product.
• Never improperly expose the product to mechanical loads. Never use the product
as a handhold or step. Do not place any objects on the product.
• Always secure the product from tipping over.
• Follow the transport instructions on the packaging.
• Inspect the product for obvious shipping damage.
• Lay cables and lines so they cannot be damaged and no one can trip over them.
• Make sure the system component you are working on is depressurized and dead
before assembling the product or inserting or removing plugs.
• Secure the system component against restarting.
• Before start-up, make sure all plug-in connector seals and caps are correctly
installed and undamaged in order to prevent fluids and foreign material from
getting into the product.
• Follow the 5 safety rules:
– Disconnect from power.
– Secure against restarting.
– Verify the system is dead.
– Ground and short-circuit the system.
– Cover or shield adjacent live parts.
• Allow the product to acclimatize for a few hours prior to start-up in order to
prevent condensation from forming in the housing.
• Make sure all electrical connections are either being used or are capped.
• Review the safety requirements in DIN EN 619.
• Only start up a product that has been fully installed.
• Make sure all safety equipment belonging to the product is present, has been
properly installed and is fully functional. Do not move, bypass or disable any safety
equipment.
• Do not reach into moving parts.
• Check the product for malfunctions.
• Make sure only authorized personnel perform the following tasks as part of the
intended use of the product:
– Starting or operating the system, or interfering with its normal operation
– Operating component or part adjusters
• Only allow persons in the immediate vicinity of the product during operation if they
are authorized by the operator. This also applies while the product is idle.
• Make sure:
– There are no obstacles preventing access to the EMERGENCY STOP controls.
– All delivery points, workstations and passages are kept clear.
• Do not use the EMERGENCY STOP controls for routine stopping/shutdown.
• Regularly check the EMERGENCY STOP controls to ensure they are functioning
properly.
• After an EMERGENCY STOP, or in the event of a fault or other irregularity, turn the
product off and secure it against restarting.
• Do not reach into moving parts.
• An idle system is not necessarily safe, as stored energy can be released
unintentionally or through improper maintenance procedures.
• After an EMERGENCY STOP or a malfunction, only restart the system when you
have established and rectified the cause of the fault.
• Make sure access to maintenance and inspection points is kept unobstructed.
Safety instructions
3 842 559 521/2018-07, MIT: ActiveMover, Bosch Rexroth AG
13/172
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