Bosch Rexroth HEDE 10-3 Series Operating Instructions Manual

Electronic pressure sensor with switching and analog output
Table of Contents

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Electronic pressure sensor
with switching and analog
output
Type HEDE 10-3X
Operating instructions
RE 30277-02-B/07.2016
Replaces: 07.2010
English

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Summary of Contents for Bosch Rexroth HEDE 10-3 Series

  • Page 1 Electronic pressure sensor with switching and analog output Type HEDE 10-3X Operating instructions Replaces: 07.2010 RE 30277-02-B/07.2016 English...
  • Page 2: Explanation Of Menu Level

    Our products are subject to a natural process of wear and aging. © This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without consent of Bosch Rexroth AG.
  • Page 3: Table Of Contents

    Transport and storage Storing the pressuer sensor Installation Electrical connection Commissioning Operating and display elements Menu 8.2.1 Menu structure: Main menu 8.2.2 Explanation of menu level 1 8.2.3 Explanation of menu level 2 Parameter setting RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 4 12.1 Environmental protection 12.2 Return to Bosch Rexroth AG 12.3 Packaging 12.4 Materials used 12.5 Recycling Extension and modification Troubleshooting 14.1 Self-diagnosis/error indications 14.2 Setting ranges 14.3 Factory setting Technical data Annex 16.1 Address directory Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 5: About This Documentation

    Required and supplementary documentation ▶ Only commission the product, when you have the documents marked with the book symbol at hand and have understood and observed them. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 6: Representation Of Information

    Hazard avoidance measures ▶ <Enumeration> • Warning symbol: draws attention to a hazard • Signal word: identifies the degree of danger • Type and source of danger!: specifies the type and source of danger Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 7: Symbols

    If this information is not observed, the product cannot be used and/or operated optimally. Numbered instruction: The numbers indicate that the actions must be carried out one after the other. [...] Designation of keys, buttons or indications RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 8: Terms Used

    There is, however, still a risk of personal injury or damage to equipment if you do not observe this chapter and the safety instructions contained in this documentation. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 9: Intended Use

    Any use other than described in the section “Intended use” is considered as improper and is therefore not permitted. Improper use of the pressure sensor includes: • Use in potentially explosive atmospheres. • Improper storing. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 10: Personnel Qualification

    • Use of unsuitable/non-approved media. • Exceeding of the specified overload pressures. • Operation outside the permissible temperature range. Bosch Rexroth AG does not assume any liability for damage caused by improper use. The risks arising from improper use lie exclusively with the user.
  • Page 11: General Safety Instructions

    Safety instructions 11/48 Bosch Rexroth offers measures that support your qualification in specific fields. An overview over the training contents can be found online at: http://www.boschrexroth.com General safety instructions • Observe the valid regulations on accident prevention and environmental protection.
  • Page 12: Product-Specific Safety Instructions

    ▶ Do not use hydraulic components in areas with open fire and only at a sufficient distance to sources of heat. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 13 • Notes on pressure limits, product materials and materials in contact with the media as well as further information can be found in the technical data (see data sheet). RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 14: General Notes On Damage To Material And The Product

    ▶ Do not use linting fabric for cleaning. ▶ Take care that no detergents enter the hydraulic system. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 15: Scope Of Delivery

    Contamination in the hydraulic fluid can lead to malfunction, e.g. jamming or clogging of the pressure sensor. ▶ Ensure sufficient cleanliness of the hydraulic fluid over the entire operating range. Scope of delivery • 1 pressure sensor • 1 documentation RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 16: About This Product

    800 bar 1600 bar HEDE10-30/600/1/-Ga-K35-V 0…600 bar 800 bar 2500 bar With static overload pressure or max. 100 million pressure cycles. **) The pressure sensor may only be operated within the specified measuring range. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 17: Function

    • Window function / normally closed: [ou1] = [Fnc] (see Fig. 2). • The width of the window can be set by means of the difference between FH1 and FL1. FH1 = upper value, FL1 = lower value. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 18: Analog Function

    0.25 % of the measuring span. 5.2.2 Analog function OUT2 provides an analog output: • Current output: [ou2] = [I] (see Fig. 3). • Voltage output: [ou2] = [U] (see Fig. 4). U [V] I [mA] Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 19: Io-Link

    You can find the IODDs necessary for the configuration of the device, detailed information about process data structure, diagnostic information and parameter addresses as well as the required information on the necessary IO-Link hardware and software at www.boschrexroth.de/hede10-3x RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 20: Transport And Storage

    65 % and there must not be any condensation. ▶ Ensure that no ozone formation takes place near the storage location. ▶ Store the pressure sensor in packaging in order to protect it from dust and dirt. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 21: Installation

    25...35 Nm 600 bar 30...50 Nm Depending on lubrication, seal and pressure load! The sensor housing can be rotated by 345° with regard to the process connection. Do not rotate past the end stop! RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 22: Electrical Connection

    (CYJV/7) or R/C (CYJV2/8) cord in respect of Condition of Acceptability, having suitable ratings. (See ML File No. E223220). 1. Disconnect the system from the power supply. 2. Connect the sensor as follows: Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 23: Commissioning

    1 x positive switching / 1 x analog 1 BN 2 WH 4 BK 3 BU Commissioning You can set and commission your pressure sensor using the operating and display elements described here. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 24: Operating And Display Elements

    - Setting of the parameter values (scrolling by holding pressed; incremental by pressing once). 12: Alphanumeric display, 4 digits - Display of the current system pressure. - Indication of the parameters and parameter values. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 25: Menu

    Commissioning 25/48 Menu 8.2.1 Menu structure: Main menu Menu items with a gray background, e.g. [ FH1 ] are only active when assigned parameters have been selected. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 26: Explanation Of Menu Level

    Minimum value memory for system pressure. Maximum value memory for system pressure. Damping of the switching point. Damping of the analog output Assignment of the display colors “red” and “green” within coLr the measuring range. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 27: Parameter Setting

    Press [▲] or [▼] for min. 1 s. After 1 s: Set value is changed: Incrementally by pressing the button once or continuously by keeping the button pressed. Numerical values are incremented continuously with [▲] or decremented with [▼]. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 28 • Change from menu level 1 to menu level 2: ▶ Press [●] to get to the menu. ▶ Press [▲] or [▼] until [EF] is displayed. ▶ Press [●]. The first parameter of the submenu is displayed (here: [rES]). Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 29 If no button is pressed for 30 s during parameter setting, the unit returns to the operating mode with unchanged values. • Exiting a parameter without adopting the settings: For unlocking: ▶ Press [▲] + [▼] simultaneously. Return to the menu level. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 30: Configuring The Display (Optional)

    30 s. The LEDs remain active even if the display is deactivated. Even with unsteady pressure characteristics, [d1] provides optimum readability; the corresponding algorithms are stored! Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 31: Setting The Output Signals

    Select [FH1] and set the upper limit value. ▶ Select [FL1] and set the lower limit value. FL1 is always smaller than FH1. The unit only accepts values which are smaller than the value for FH1. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 32: User Settings (Optional)

    ▶ Select [dAA] and set the damping constant (10...90 % rise time) in seconds; setting range 0.000...4.000 s. Damping [dAA] only has an influence on the analog output / the analog signal path. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 33: Reading The Min/Max Values For The System Pressure

    – [G-cF] = display color green when the measured value is between the freely definable limit values [cFL]* and [cFH]* The parameters [cFL] and [cFH] can only be selected in the menu tree when [r-cF] or [G-cF] was activated. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 34 [cFL]. ▶ Select [cFL] and set lower limit value (only possible when [r-cF] or [G-cF] was activated). The setting range corresponds to the measuring range and its maximum limit is [cFH]. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 35: Graphical Depiction Of The Color Change Of The Display

    Measured value > switching point Measured value > switching point OUT1; display = red OUT1; display = green Color change display green Color change display red Lower measuring range limit Upper measuring range limit RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 36 FH1; display = green Color change display green Color change display red Lower measuring range limit Upper measuring range limit Lower limit value, window function output OUT1 Lower limit value, window function output OUT1 Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 37: Operation

    After power ON, the unit is in the run mode (normal operating mode). It carries out measurement and evaluation functions and provides output signals according to the set parameters. Operating displays → 8.1 Operating and display elements. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 38: Reading The Parameter Settings

    Replace the seals at reasonable intervals as a precautionary measure. Preventive maintenance (e.g. hydraulic fluid maintenance) and adherence to specified pressures and temperatures prolongs the service life of the system and the components. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 39: Cleaning And Care

    Rexroth pressure sensors may only be replaced as a complete unit. Unauthorized modifications to devices are not permitted for safety reasons! Repairs may only be carried out by Bosch Rexroth AG. For repairs send the device to the service address given in chapter 16.1.
  • Page 40: Demounting And Replacement

    Loosen the pressure sensors exclusively by means of a suitable tool. For a new installation or replacement of the hydraulic component follow the steps according to chapter 7 “Installation“ on page 21. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 41: Disposal

    The materials for disposable packaging are mostly cardboard, wood, and expanded polystyrene. They can be recycled without any problems. Due to ecological reasons, disposable packaging should not be used for returning products to Bosch Rexroth. RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 42: Materials Used

    42/48 Extension and modification 12.4 Materials used Hydraulic components from Bosch Rexroth do not contain any hazardous materials that could be released during intended use. Normally, no negative effects on human beings and on the environment have to be expected.
  • Page 43: Troubleshooting

    Unlock pushbutton lock locked via pushbuttons. (→ see page 29) C.Loc Parameter setting Wait until parameter locked via pushbuttons, setting via IO-Link is Para-metrierung über finished. IO-Link-Kommunikation ist active (→ see page 29). RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 44 Check / increase system (below measuring pressure / select unit range) with corresponding measuring range. Internal fault / Contact the flash- malfunction manufacturer The output remains deactivated as long as the excessive current / short-circuit persists Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 45: Setting Ranges

    Troubleshooting 45/48 14.2 Setting ranges ΔP R901425476 8700 8680 R901433083 59.8 R901425475 5800 5780 R901433084 39.8 R901425474 3620 3600 R901433085 24.9 99.5 R901425473 1450 1445 R901433082 0.05 9.95 0.05 ΔP = step increment RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 46: Factory Setting

    * = The set value is the specified percentage of the upper measuring range limit value (UMRL) of the relevant sensor in bar. 15 Technical data The technical data of your pressure sensor can be found in data sheet 30292. Bosch Rexroth AG, HEDE 10-3X, RE 30277-02-B/07.2016...
  • Page 47: Annex

    Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone +49 (0) 9352 18-0 info@boschrexroth.de The addresses of our sales and service network and sales www.boschrexroth.com organizations can be found at RE 30277-02-B/07.2016, HEDE 10-3X, Bosch Rexroth AG...
  • Page 48 Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr a. Main Germany Phone +49 (0) 9352 18-0 info@boschrexroth.de www.boschrexroth.com Subject to change without notice Printed in Germany RE 30277-02-B/07.2016...

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